Management's
Discussion and Analysis
Net Revenue.
Our backlog increased $44.8 million to $199.0 million at December 31,
2003, on $321.7 million in net orders in 2003 compared to $265.8 million
in 2002. We expect to convert approximately 80% of the backlog at December
31, 2003 to revenue during 2004.
Net revenue decreased
in the Electronics Group due to lower revenue from manufacturing services,
partially offset by higher revenue from other outsourced services and
product sales. Manufacturing services decreased $10.3 million because
certain contracts with aerospace & defense customers were completed
during 2002 which more than offset the revenue earned from new contract
awards in 2003 and increased demand on certain other contracts. Net revenue
from other outsourced services increased $3.9 million in 2003 due to an
increase in engineering services. Net revenue from product sales increased
$0.6 million in 2003 driven by higher quantities of data systems products,
which benefited from higher spending by intelligence agencies. Backlog
for our Electronics Group increased $10.4 million to $125.8 million at
December 31, 2003, on $191.5 million in net orders in 2003 compared to
$183.8 million in 2002. We expect to convert approximately 69% of the
backlog at December 31, 2003 to revenue during 2004.
Net revenue in the
Industrial Group increased due to higher sales of light axle shafts and
new components for medium and heavy-duty trucks. We began full production
of light axle shafts under our contract with Visteon during the second
quarter of 2002 so 2003 benefited from the full year effect of this contract.
In 2003, we began shipping to Dana additional drive train components parts
for medium and heavy-duty trucks. Backlog for our Industrial Group increased
$34.4 million to $73.2 million at December 31, 2003, on $130.2 million
in net orders in 2003 compared to $82.0 million in 2002. Backlog and net
orders in 2003 increased primarily due to the Dana contract that closed
on December 31, 2003. We expect to convert substantially all this backlog
at December 31, 2003 to revenue during 2004.
Gross Profit.
Our Electronics Group experienced lower gross profit from manufacturing
services and other outsourced services, partially offset by higher gross
profit from products sales. Gross profit from manufacturing services decreased
due to lower revenue and lower gross margins. Gross margins were lower
primarily due to costs recognized during the third quarter related to
warranty costs on an end-of-life program, expenses related to resolving
technical problems on a custom manufacturing program and write-off of
program costs related to the termination of an unprofitable contract.
Gross profit from other outsourced services decreased due to lower gross
margins in our test & measurement services business. Gross profit
from product sales was higher due to the mix of higher value products
and programs.
Gross profit for
our Industrial Group decreased due to lower gross margins. Gross margins
were lower due to equipment maintenance and efficiency issues for certain
automated equipment and a higher concentration of lower-margin Class 5-7
truck components. The Industrial Group experienced a difficult third quarter
in 2003 during which gross profit decreased $2.3 million as compared to
the third quarter of 2002. During the third quarter of 2003, productivity
for the Industrial Group decreased primarily as a result of the Northeast
electricity blackout in August 2003 and lower sales quantities to Visteon
and Dana. These lower sales quantities were driven by Visteons longer
than normal annual plant shutdown and Danas rebalancing of inventory
levels in anticipation of a potential labor-related work stoppage.
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