PART II

Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

OPERATING SEGMENT RESULTS

   Our reportable operating segments consist of the following: Engine, Power Generation, Components, and Distribution. This reporting structure is organized according to the products and markets each segment serves. This type of reporting structure allows management to focus its efforts on providing enhanced service to a wide range of customers. The Engine segment produces engines and parts for sale to customers in on-highway and various industrial markets. The engines are used in trucks of all sizes, buses and RVs, as well as various industrial applications including construction, mining, agriculture, marine, oil and gas, rail and military. The Power Generation segment is an integrated provider of power systems which sells engines, generator sets and alternators and rents power equipment for both standby and prime power uses. The Components segment includes sales of filtration products, exhaust and aftertreatment systems, turbochargers and fuel systems. The Distribution segment includes wholly-owned and partially-owned distributorships engaged in wholesaling engines, generator sets, and service parts, as well as performing service and repair activities on our products and maintaining relationships with various OEMs.

   We use segment EBIT (defined as earnings before interest expense, taxes and minority interests) as a primary basis for the chief operating decision-maker to evaluate the performance of each of our operating segments. Segment amounts exclude certain expenses not specifically identifiable to segments.

   The accounting policies of our operating segments are the same as those applied in the Consolidated Financial Statements. We prepared the financial results of our operating segments on a basis that is consistent with the manner in which we internally disaggregate financial information to assist in making internal operating decisions. We have allocated certain common costs and expenses, primarily corporate functions, among segments differently than we would for stand-alone financial information prepared in accordance with accounting principles generally accepted in the United States of America (GAAP). These include certain costs and expenses of shared services, such as information technology, human resources, legal and finance. We also do not allocate debt-related items, actuarial gains or losses, prior service costs or credits or income taxes to individual segments. Segment EBIT may not be consistent with measures used by other companies.

   A summary of operating results by segment for the years ended December 31, is shown below:

>
  Engine        Power
Generation
       Components        Distribution        Non-segment
items(1)
       Total  
  (in millions)
                        2007
External sales $ 7,129        $ 2,375        $ 2,007        $ 1,537        $        $ 13,048  
Intersegment sales   1,053       685       925       3       (2,666      
   Net sales   8,182       3,060       2,932       1,540       (2,666     13,048  
Depreciation and amortization(2)   176       42       59       11             288  
Research and engineering
   expenses
  222       34       73                   329  
Investee equity, royalty and other
   income
  92       17       4       92             205  
Interest income   26       6       3       1             36  
Segment EBIT   589       334       153       187       (36       1,227  
                        2006
External sales$ 6,640     $ 1,880     $ 1,473     $ 1,369     $     $ 11,362  
Intersegment sales   871       536       808       16       (2,231      
   Net sales   7,511       2,416       2,281       1,385       (2,231     11,362  
Depreciation and amortization(2)   192       36       57       11             296  
Research and engineering
   expenses
  225       28       68                   321  
Investee equity, royalty and other
   income
  67       12       7       54             140  
Interest income   36       7       2       2             47  
Segment EBIT   733       220       107       144       (25       1,179  
                        2005
External sales $ 5,836     $ 1,582     $ 1,324     $ 1,176     $     $ 9,918  
Intersegment sales   821       417       676       15       (1,929      
   Net sales   6,657       1,999       2,000       1,191       (1,929     9,918  
Depreciation and amortization(2)   182       45       53       15             295  
Research and engineering
   expenses
  201       21       56                   278  
Investee equity, royalty and other
   income
  80       9       8       34             131  
Interest income   17       3       1       3             24  
Segment EBIT   582       145       89       107       (16     907  
 
(1) Includes intersegment sales and profit in inventory eliminations and unallocated corporate expenses.
(2) Depreciation and amortization as shown on a segment basis excludes the amortization of debt discount that is included in the Consolidated Statements of Earnings as Interest expense.

   The tables below reconcile the segment information to the corresponding amounts in the

Consolidated Statements of Earnings:

  Years ended December 31,  
  2007     2006     2005  
  (in millions)  
Segment EBIT    $ 1,227      $ 1,179      $ 907  
Less:
   Interest expense
  58     96     109  
Earnings before income taxes and minority interests $ 1,169   $ 1,083   $ 798  

Engine Segment Results

   Financial data for the Engine segment was as follows:

  Years ended
December 31,
  Favorable/
(Unfavorable)
  Years ended
December 31,
  Favorable/
(Unfavorable)
 
  2007   2006   Amount   Percent   2006   2005   Amount   Percent  
  (in millions)   (in millions)  
External sales    $ 7,129      $ 6,640      $ 489   7           $ 6,640      $ 5,836      $ 804   14
Intersegment sales   1,053     871     182   21       871     821     50   6
   Net sales   8,182     7,511     671   9       7,511     6,657     854   13
Depreciation and
   amortization
  176     192     16   8       192     182     (10 (5 )% 
Research and engineering
   expenses
  222     225     3   1       225     201     (24 (12 )% 
Investee equity, royalty and
   other income
  92     67     25   37       67     80     (13 (16 )% 
Interest income   26     36     (10 (28 )%        36     17     19   NM
Segment EBIT   589     733     (144 (20 )%        733     582     151   26
Segment EBIT as a
   percentage of net sales
  7.2 %    9.8 (2.6) percentage points     9.8   8.7 1.1 percentage points

2007 vs. 2006

Net Sales

   Engine segment net sales increased over 2006 primarily due to strong demand across most markets, excluding the on-highway heavy-duty truck market, and improved pricing on our new emissions compliant engines. The North American on-highway heavy-duty truck market was down as a result of the 2007 emissions standards change. Total on-highway-related sales were 56 percent of Engine segment net sales in 2007 compared with 63 percent last year. Industrial markets were strong in 2007 compared to 2006, with increased volumes in most markets, led by construction, mining, marine, agriculture and oil and gas.

Segment EBIT

   Engine segment EBIT decreased over 2006 primarily due to lower engine volumes in the heavy-duty on-highway markets, the accompanying gross margin impact of lower absorption of fixed manufacturing costs, higher product costs and warranty accrual rates for new emissions compliant products and increased selling and administrative expenses. Gross margins decreased $113 million, or 8 percent, compared to 2006 and the gross margin percentage decreased 2.9 percentage points. Gross margin was lower due to higher material and warranty costs associated with the new 2007 engines. The increase in warranty expense was expected as the mix of 2007 emissions compliant engines increased. As has been our practice, and as described in our Critical Accounting Estimates, new product launches require a greater use of judgment in developing estimates until historical experience becomes available. Selling and administrative expense increased $64 million, or 12 percent, compared to 2006 and remained flat as a percentage of net sales. The 2007 increases in selling and administrative expenses were primarily due to higher payroll costs as the result of 2007 salary increases and an increase in infrastructure investments including the number of employees to provide for the Engine segment’s growing business. Research and engineering expenses decreased by $3 million, or 1 percent, compared to 2006 and decreased slightly as a percentage of net sales. These overall increased segment expenses were partially offset by higher earnings from joint ventures over last year, primarily due to a $22 million improvement in earnings at DCEC due to strong demand in the Chinese truck market.

2006 vs. 2005

Net Sales

   Engine segment net sales increased over 2005 primarily due to strong demand across most markets, particularly the North American heavy-duty truck market, the stationary power market due to the strong performance of our Power Generation segment and strong industrial market sales. Total on-highway-related sales were 63 percent of Engine segment net sales during 2006 and 2005.

Segment EBIT

   Engine segment EBIT improved over 2005 primarily due to the higher engine volumes across all major markets, the accompanying gross margin benefits of higher absorption of fixed manufacturing costs and improved pricing and manufacturing efficiencies. Gross margin increased $229 million, or 20 percent, compared to 2005 and the gross margin percentage increased over one percentage point. Selling and administrative expenses increased $69 million, or 15 percent, compared to 2005 and increased slightly as a percentage of net sales. Research and engineering expenses increased $24 million, or 12 percent, compared to 2005 and remained flat as a percentage of net sales. In addition, earnings from joint ventures decreased $13 million compared with 2005, primarily due to a $17 million decrease in earnings at DCEC as a result of weakness in the medium-duty truck market, due to the continuous tonnage upgrade of China’s truck industry.

Engine Net Sales by Market

   A summary and discussion of Engine segment net sales by market follows:

  Years ended
December 31,
  Favorable/
(Unfavorable)
  Years ended
December 31,
  Favorable/
(Unfavorable)
 
  2007   2006   Amount   Percent   2006   2005   Amount   Percent  
  (in millions)   (in millions)  
Heavy-duty truck    $ 1,948      $ 2,498      $ (550 (22 )%         $ 2,498      $ 2,139      $ 359   17
Medium-duty truck and bus   1,284     971     313   32       971     904     67   7
Light-duty automotive and RV   1,340     1,261     79   6       1,261     1,178     83   7
Total on-highway   4,572     4,730     (158 (3 )%        4,730     4,221     509   12
Industrial   2,676     2,063     613   30       2,063     1,791     272   15
Stationary power   934     718     216   30       718     645     73   11
Total net sales $ 8,182   $ 7,511   $ 671   9     $ 7,511   $ 6,657   $ 854   13

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