PART II
Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations
OPERATING SEGMENT RESULTS
Our reportable operating segments consist of the following: Engine, Power Generation, Components, and Distribution. This reporting structure is organized according to the products and markets each segment serves. This type of reporting structure allows management to focus its efforts on providing enhanced service to a wide range of customers. The Engine segment produces engines and parts for sale to customers in on-highway and various industrial markets. The engines are used in trucks of all sizes, buses and RVs, as well as various industrial applications including construction, mining, agriculture, marine, oil and gas, rail and military. The Power Generation segment is an integrated provider of power systems which sells engines, generator sets and alternators and rents power equipment for both standby and prime power uses. The Components segment includes sales of filtration products, exhaust and aftertreatment systems, turbochargers and fuel systems. The Distribution segment includes wholly-owned and partially-owned distributorships engaged in wholesaling engines, generator sets, and service parts, as well as performing service and repair activities on our products and maintaining relationships with various OEMs.
We use segment EBIT (defined as earnings before interest expense, taxes and minority interests) as a primary basis for the chief operating decision-maker to evaluate the performance of each of our operating segments. Segment amounts exclude certain expenses not specifically identifiable to segments.
The accounting policies of our operating segments are the same as those applied in the Consolidated Financial Statements. We prepared the financial results of our operating segments on a basis that is consistent with the manner in which we internally disaggregate financial information to assist in making internal operating decisions. We have allocated certain common costs and expenses, primarily corporate functions, among segments differently than we would for stand-alone financial information prepared in accordance with accounting principles generally accepted in the United States of America (GAAP). These include certain costs and expenses of shared services, such as information technology, human resources, legal and finance. We also do not allocate debt-related items, actuarial gains or losses, prior service costs or credits or income taxes to individual segments. Segment EBIT may not be consistent with measures used by other companies.
A summary of operating results by segment for the years ended December 31, is shown below:
| Engine | Power Generation |
Components | Distribution | Non-segment items(1) |
Total | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (in millions) | ||||||||||||||||||||||||
| 2007 | ||||||||||||||||||||||||
| External sales | $ | 7,129 | $ | 2,375 | $ | 2,007 | $ | 1,537 | $ | | $ | 13,048 | ||||||||||||
| Intersegment sales | 1,053 | 685 | 925 | 3 | (2,666 | ) | | |||||||||||||||||
| Net sales | 8,182 | 3,060 | 2,932 | 1,540 | (2,666 | ) | 13,048 | |||||||||||||||||
| Depreciation and amortization(2) | 176 | 42 | 59 | 11 | | 288 | ||||||||||||||||||
| Research and engineering expenses |
222 | 34 | 73 | | | 329 | ||||||||||||||||||
| Investee equity, royalty and other income |
92 | 17 | 4 | 92 | | 205 | ||||||||||||||||||
| Interest income | 26 | 6 | 3 | 1 | | 36 | ||||||||||||||||||
| Segment EBIT | 589 | 334 | 153 | 187 | (36 | 1,227 | ||||||||||||||||||
| 2006 | ||||||||||||||||||||||||
| External sales | >$ | 6,640 | $ | 1,880 | $ | 1,473 | $ | 1,369 | $ | | $ | 11,362 | ||||||||||||
| Intersegment sales | 871 | 536 | 808 | 16 | (2,231 | ) | | |||||||||||||||||
| Net sales | 7,511 | 2,416 | 2,281 | 1,385 | (2,231 | ) | 11,362 | |||||||||||||||||
| Depreciation and amortization(2) | 192 | 36 | 57 | 11 | | 296 | ||||||||||||||||||
| Research and engineering expenses |
225 | 28 | 68 | | | 321 | ||||||||||||||||||
| Investee equity, royalty and other income |
67 | 12 | 7 | 54 | | 140 | ||||||||||||||||||
| Interest income | 36 | 7 | 2 | 2 | | 47 | ||||||||||||||||||
| Segment EBIT | 733 | 220 | 107 | 144 | (25 | 1,179 | ||||||||||||||||||
| 2005 | ||||||||||||||||||||||||
| External sales | $ | 5,836 | $ | 1,582 | $ | 1,324 | $ | 1,176 | $ | | $ | 9,918 | ||||||||||||
| Intersegment sales | 821 | 417 | 676 | 15 | (1,929 | ) | | |||||||||||||||||
| Net sales | 6,657 | 1,999 | 2,000 | 1,191 | (1,929 | ) | 9,918 | |||||||||||||||||
| Depreciation and amortization(2) | 182 | 45 | 53 | 15 | | 295 | ||||||||||||||||||
| Research and engineering expenses |
201 | 21 | 56 | | | 278 | ||||||||||||||||||
| Investee equity, royalty and other income |
80 | 9 | 8 | 34 | | 131 | ||||||||||||||||||
| Interest income | 17 | 3 | 1 | 3 | | 24 | ||||||||||||||||||
| Segment EBIT | 582 | 145 | 89 | 107 | (16 | ) | 907 | |||||||||||||||||
| |
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| (1) | Includes intersegment sales and profit in inventory eliminations and unallocated corporate expenses. |
| (2) | Depreciation and amortization as shown on a segment basis excludes the amortization of debt discount that is included in the Consolidated Statements of Earnings as Interest expense. |
The tables below reconcile the segment information to the corresponding amounts in the
Consolidated Statements of Earnings:
| Years ended December 31, | |||||||||
| 2007 | 2006 | 2005 | |||||||
| (in millions) | |||||||||
| Segment EBIT | $ | 1,227 | $ | 1,179 | $ | 907 | |||
| Less: Interest expense |
58 | 96 | 109 | ||||||
| Earnings before income taxes and minority interests | $ | 1,169 | $ | 1,083 | $ | 798 | |||
Engine Segment Results
Financial data for the Engine segment was as follows:
| Years ended December 31, |
Favorable/ (Unfavorable) |
Years ended December 31, |
Favorable/ (Unfavorable) |
|||||||||||||||||||||||
| 2007 | 2006 | Amount | Percent | 2006 | 2005 | Amount | Percent | |||||||||||||||||||
| (in millions) | (in millions) | |||||||||||||||||||||||||
| External sales | $ | 7,129 | $ | 6,640 | $ | 489 | 7 | % | $ | 6,640 | $ | 5,836 | $ | 804 | 14 | % | ||||||||||
| Intersegment sales | 1,053 | 871 | 182 | 21 | % | 871 | 821 | 50 | 6 | % | ||||||||||||||||
| Net sales | 8,182 | 7,511 | 671 | 9 | % | 7,511 | 6,657 | 854 | 13 | % | ||||||||||||||||
| Depreciation and amortization |
176 | 192 | 16 | 8 | % | 192 | 182 | (10 | ) | (5 | )% | |||||||||||||||
| Research and engineering expenses |
222 | 225 | 3 | 1 | % | 225 | 201 | (24 | ) | (12 | )% | |||||||||||||||
| Investee equity, royalty and other income |
92 | 67 | 25 | 37 | % | 67 | 80 | (13 | ) | (16 | )% | |||||||||||||||
| Interest income | 26 | 36 | (10 | ) | (28 | )% | 36 | 17 | 19 | NM | % | |||||||||||||||
| Segment EBIT | 589 | 733 | (144 | ) | (20 | )% | 733 | 582 | 151 | 26 | % | |||||||||||||||
| Segment EBIT as a percentage of net sales |
7.2 | % | 9.8 | % | (2.6) percentage points | 9.8 | % | 8.7 | % | 1.1 percentage points | ||||||||||||||||
2007 vs. 2006
Net Sales
Engine segment net sales increased over 2006 primarily due to strong demand across most markets, excluding the on-highway heavy-duty truck market, and improved pricing on our new emissions compliant engines. The North American on-highway heavy-duty truck market was down as a result of the 2007 emissions standards change. Total on-highway-related sales were 56 percent of Engine segment net sales in 2007 compared with 63 percent last year. Industrial markets were strong in 2007 compared to 2006, with increased volumes in most markets, led by construction, mining, marine, agriculture and oil and gas.
Segment EBIT
Engine segment EBIT decreased over 2006 primarily due to lower engine volumes in the heavy-duty on-highway markets, the accompanying gross margin impact of lower absorption of fixed manufacturing costs, higher product costs and warranty accrual rates for new emissions compliant products and increased selling and administrative expenses. Gross margins decreased $113 million, or 8 percent, compared to 2006 and the gross margin percentage decreased 2.9 percentage points. Gross margin was lower due to higher material and warranty costs associated with the new 2007 engines. The increase in warranty expense was expected as the mix of 2007 emissions compliant engines increased. As has been our practice, and as described in our Critical Accounting Estimates, new product launches require a greater use of judgment in developing estimates until historical experience becomes available. Selling and administrative expense increased $64 million, or 12 percent, compared to 2006 and remained flat as a percentage of net sales. The 2007 increases in selling and administrative expenses were primarily due to higher payroll costs as the result of 2007 salary increases and an increase in infrastructure investments including the number of employees to provide for the Engine segments growing business. Research and engineering expenses decreased by $3 million, or 1 percent, compared to 2006 and decreased slightly as a percentage of net sales. These overall increased segment expenses were partially offset by higher earnings from joint ventures over last year, primarily due to a $22 million improvement in earnings at DCEC due to strong demand in the Chinese truck market.
2006 vs. 2005
Net Sales
Engine segment net sales increased over 2005 primarily due to strong demand across most markets, particularly the North American heavy-duty truck market, the stationary power market due to the strong performance of our Power Generation segment and strong industrial market sales. Total on-highway-related sales were 63 percent of Engine segment net sales during 2006 and 2005.
Segment EBIT
Engine segment EBIT improved over 2005 primarily due to the higher engine volumes across all major markets, the accompanying gross margin benefits of higher absorption of fixed manufacturing costs and improved pricing and manufacturing efficiencies. Gross margin increased $229 million, or 20 percent, compared to 2005 and the gross margin percentage increased over one percentage point. Selling and administrative expenses increased $69 million, or 15 percent, compared to 2005 and increased slightly as a percentage of net sales. Research and engineering expenses increased $24 million, or 12 percent, compared to 2005 and remained flat as a percentage of net sales. In addition, earnings from joint ventures decreased $13 million compared with 2005, primarily due to a $17 million decrease in earnings at DCEC as a result of weakness in the medium-duty truck market, due to the continuous tonnage upgrade of Chinas truck industry.
Engine Net Sales by Market
A summary and discussion of Engine segment net sales by market follows:
| Years ended December 31, |
Favorable/ (Unfavorable) |
Years ended December 31, |
Favorable/ (Unfavorable) |
|||||||||||||||||||||||
| 2007 | 2006 | Amount | Percent | 2006 | 2005 | Amount | Percent | |||||||||||||||||||
| (in millions) | (in millions) | |||||||||||||||||||||||||
| Heavy-duty truck | $ | 1,948 | $ | 2,498 | $ | (550 | ) | (22 | )% | $ | 2,498 | $ | 2,139 | $ | 359 | 17 | % | |||||||||
| Medium-duty truck and bus | 1,284 | 971 | 313 | 32 | % | 971 | 904 | 67 | 7 | % | ||||||||||||||||
| Light-duty automotive and RV | 1,340 | 1,261 | 79 | 6 | % | 1,261 | 1,178 | 83 | 7 | % | ||||||||||||||||
| Total on-highway | 4,572 | 4,730 | (158 | ) | (3 | )% | 4,730 | 4,221 | 509 | 12 | % | |||||||||||||||
| Industrial | 2,676 | 2,063 | 613 | 30 | % | 2,063 | 1,791 | 272 | 15 | % | ||||||||||||||||
| Stationary power | 934 | 718 | 216 | 30 | % | 718 | 645 | 73 | 11 | % | ||||||||||||||||
| Total net sales | $ | 8,182 | $ | 7,511 | $ | 671 | 9 | % | $ | 7,511 | $ | 6,657 | $ | 854 | 13 | % | ||||||||||
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