You should read the following discussion in conjunction with
the Financial and Operating Highlights and our consolidated
financial statements and the related notes thereto in the
Financial Statements section of this report. Certain prior
year amounts have been reclassified to conform to current
year presentation.
Introduction
Our operating performance depends upon a number of fac-
tors. The most important of these factors are:
general economic conditions, specifically how it may
impact the consumer product category;
general retailing trends, especially in the mass merchan-
diser segment of the retail market;
our overall product mix among various specialty and
general household batteries and battery-powered lighting
devices, which sell at different price points and profit
margins;
our overall competitive position, which is affected by both
our and our competitors introduction of new products
and promotions and our relative pricing and battery per-
formance; and
changes in operating expenses.
We manage our business according to the following geo-
graphic areas: (1) North America, which includes the United
States and Canada, (2) Latin America, which includes Mexico,
Central America, South America and the Caribbean, and
(3) Europe/Rest of World (Europe/ROW), which includes
the United Kingdom, Europe, and all other countries in which
we do business.
Set forth below are specific developments that have affected
and may continue to affect our performance.
Investment in Future Growth Opportunities.Since our
1996 recapitalization, we have undertaken significant meas-
ures to pursue growth opportunities and increase market
share for our products worldwide. These measures include
(1) acquiring the consumer battery operations of ROV
Limited in Latin America and the Rayovac brand rights for
battery products worldwide, with the exception of Brazil,
(2) developing new markets for our hearing aid battery
products through the acquisitions of Brisco and the battery
distribution business of Best Labs in 1998, (3) expanding
distribution by gaining new customers and increasing products
sold to existing customers.
Restructuring Operations and Other Cost Rationalization
Initiatives.In December 2000, we announced a series of ini-
tiatives to improve operational efficiencies, match manufac-
turing capacity to market demands, and better utilize the
Companys resources. These initiatives included (1) the clo-
sure of our lantern battery and flashlight assembly plant in
Wonewoc, Wisconsin, (2) the outsourcing of certain manufac-
turing operations at the Companys Fennimore, Wisconsin
plant to accommodate the installation of a new high speed
AA size alkaline battery line, (3) rationalization of certain
packaging operations and product lines, (4) the closure of
our zinc carbon manufacturing operations in Tegucigalpa,
Honduras, (5) restructuring of our Mexico and European man-
ufacturing and distribution operations and (6) the implementa-
tion of an administrative realignment, primarily in the U.S. and
Latin America.
Expansion of Production Capacity.In fiscal 1999 and 2001,
we installed new high speed manufacturing lines to increase
our capacity for alkaline AA size batteries at a cost of approx-
imately $21.0 million. In fiscal 1999, we also completed a
39,000 square foot expansion of our Portage, Wisconsin
facility and consolidated our Appleton, Wisconsin manufactur-
ing operations into it. We continue to compare our global
production requirements against our global manufacturing
capacity to improve the efficiency of our operations.
Competitive Position.Duracell and Energizer have intro-
duced new lines of premium-priced alkaline batteries posi-
tioned as providing increased performance over their
respective regular branded products in certain high-drain
battery-powered devices, including digital cameras and palm-
sized computers. In this regard, Duracell introduced its
Duracell Ultra product in 1998 and Energizer introduced its
Energizer e2 product in 2000. These products are priced at a
significant premium to standard alkaline products, as well as
to Duracells and Energizers regular battery brands. To date,
Duracells initiative does not appear to have increased total
Duracell market share as Duracell Ultra gains appear to have
been offset by losses in the regular Duracell line, and
Energizers e2 product has captured a very small share of the
U.S. alkaline battery market.
Managements Discussion and Analysis of Financial Condition and Results of Operations
Rayovac Corporation and Subsidiaries