Roberto Rubio B.

45, president, the Glass Containers Unit of Vitro, 1999-present; responsibility for management of Vitro's central technology area, 1996-present; president (glassware), 1996-1999; operations vice-president, 1995; general manager (Vitro Flex), 1989-1995; several executive positions (Vitro Flex), 1980-1989. Master's, science management, 1990, MIT; M.S., industrial engineering, 1980, North Carolina State University; bachelor's, mechanical and electrical engineering, 1977, Universidad Anáhuac.


2000 Results

Glass Containers accounted for 26% and 30% of Vitro’s consolidated revenue and EBITDA in 2000, respectively. For the year, unit sales decreased 7% year-over-year in constant pesos, but showed a 0.3% improvement in dollar terms to US$745 million.

Approximately 59% of unit sales were domestic, 27% exports and 14% through international subsidiaries. The market composition of these sales was food and beverage (including food, soft drinks and beer) 49%, wine and liquor 39%, and cosmetics and pharmaceuticals 12%.

 


“The intregrity, purity and security of Vitro’s glass containers have met the special needs of Gerber mothers and babies for more than 35 years‚” say César Bravo‚ Operation Director‚ Gerber/Novartis Consumer Health-Mexico.


In 2000 EBITDA amounted to US$169 million, a 15% drop in constant pesos, and an 8% decrease in dollars. The unit’s cost and expense reduction initiatives were countered by large price increases for natural gas and packaging materials. Despite these price increases, the unit delivered recurring cost savings in excess of US$20 million for the year and is exploring further opportunities to reduce cost.

Exports grew 8% to US$203 million versus 1999. Niche food and beverage, as well as cosmetics sales, largely fueled export growth.

 

Review


In 2000 the Glass Containers unit successfully completed its planned reorganization into four segments: food and beverage (including soft drinks, juice and beer), wine and liquor, cosmetics and pharmaceutical, and exports. This more focused structure will enable the unit to better understand and meet customer needs; it will also allow the unit to better support the businesses that offer long-term strategic value, diversify business risk and maximize profitability.

As they have done around the world, substitute materials have taken market share away from commodity glass containers. Accordingly, Glass Containers has redirected its strategy to concentrate on value-added domestic and international niche product markets. The unit will capitalize on: the knowledge and technology it acquired and developed through years of serving the Mexican market, which demands lower volume runs and higher flexibility, and new decorating technologies that are already in place.

The unit is focusing its efforts on better understanding, anticipating and serving customers’ changing needs by leveraging its ability to innovate and develop new value-added niche products, enhancing its information technology and improving overall supply chain management. Glass Containers is able to produce distinctive lightweight bottles, niche bottles and containers with customized images, special colors, sophisticated decorations and designs, as well as plastishield, and adhered ceramic and heat transfer labels. The unit has dramatically reduced its product development cycle from 12 to five weeks to ensure rapid and accurate new product development.

Central America’s economic slowdown negatively affected its regional joint venture’s results (Comegua). Although cost reductions did not fully compensate for the loss, the unit will take advantage of the venture’s improved productivity during this market’s anticipated recovery.

 

Business Outlook


Food & Beverage
For the year, food, cosmetics and pharmaceutical product sales will compensate for expected declines in beer and soft drink volumes. Looking forward, the unit plans to leverage its growing export position, technological agility, and innovative product mix to tap demand in United States, Central and South American, and European markets.

Wine & Liquor
Wine is a growing market in both North and South America. In 2000 U.S. exports represented US$39 million of this business’ sales. By capitalizing on its distinct design and technological capability, the unit expects to build on its presence in profitable niche wine and liquor markets.

Cosmetics & Pharmaceutical
Cosmetics are a particularly promising business segment because customers use distinctive glass designs to create a compelling brand that resonates with consumers. The value-added content and labor required to manufacture this type of containers puts this business in an excellent worldwide competitive position. The unit’s glass containers also comply with the stringent requirements of the pharmaceutical market, and the unit will continue to service this market with quality highly hygienic products as Mexico’s pharmaceutical industry continues to grow.

Exports
Exports have become a very important part of the unit’s total sales. Exports are primarily concentrated in the Americas. The unit’s special capabilities enable it to penetrate and carve out interesting niche market positions that, because of their size, are not as attractive to commodity glass manufacturers.