 |
 |

Item 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
Note 1. Description of Business and Summary of Significant Accounting Policies
Description of Business
Rock-Tenn Company ("the Company") manufactures and distributes folding cartons, solid fiber interior
packaging, plastic packaging, corrugated containers, merchandising displays, laminated paperboard products,
100% recycled clay-coated and specialty paperboard and recycled corrugating medium primarily to nondurable
goods producers. The Company performs periodic credit evaluations of its customers' financial condition and
generally does not require collateral. Receivables generally are due within 30 days. The Company serves a
diverse customer base primarily in North America and, therefore, has limited exposure from credit loss to any
particular customer or industry segment.
Consolidation
The consolidated financial statements include the accounts of the Company and all of its majority-owned
subsidiaries. All significant intercompany accounts and transactions have been eliminated.
Investment in Corporate Joint Venture
The Company uses the equity method to account for its 49% investment in Seven Hills Paperboard, LLC,
a joint venture with Lafarge Corporation. Under the equity method, the investment is initially recorded at cost,
then reduced by distributions and increased or decreased by the investor's proportionate share of the investee's
net earnings or loss. Funding of net losses is guaranteed by the partners of the joint venture in their
proportionate share of ownership. Under the terms of the Seven Hills joint venture arrangement, Lafarge
Corporation is required to purchase all of the gypsum paperboard liner produced by Seven Hills.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted in the
United States requires management to make estimates and assumptions that affect the reported amounts of
assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements
and the reported amounts of revenues and expenses during the reporting period. Actual results may differ from
those estimates and the differences could be material.
Revenue Recognition
The Company generally recognizes revenue at the time of shipment. In limited circumstances, the
Company ships goods on a consignment basis and recognizes revenue when title to the goods passes to the
buyer.
Shipping and Handling Costs
The Company classifies shipping and handling costs as a component of cost of goods sold. Amounts billed
to a customer in a sales transaction related to shipping and handling are classified as revenue.
Derivatives
The Company enters into a variety of derivative transactions. The Company uses interest rate cap
agreements and interest rate swap agreements to manage the interest rate characteristics of a portion of its
outstanding debt. The Company uses forward contracts to limit exposure to fluctuations in Canadian foreign
currency rates with respect to its receivables denominated in Canadian dollars. The Company also uses
commodity swap agreements to limit exposure to falling sales prices and rising raw material costs.
For each derivative instrument that is designated and qualifies as a fair value hedge, the gain or loss on
the derivative instrument as well as the offsetting loss or gain on the hedged item attributable to the hedged
risk are recognized in current earnings during the period of the changes in fair values. For each derivative
instrument that is designated and qualifies as a cash flow hedge, the effective portion of the gain or loss on the
derivative instrument is reported as a component of accumulated comprehensive income and reclassified into
earnings in the same period or periods during which the hedged transaction affects earnings. The remaining
gain or loss on the derivative instrument in excess of the cumulative change in the present value of future cash
flows of the hedged item, if any, is recognized in current earnings during the period of change. Gains or losses
on the termination of interest rate swap agreements are deferred and amortized as an adjustment to interest
expense of the related debt instrument over the remaining term of the original contract life of the terminated
swap agreements. For derivative instruments not designated as hedging instruments, the gain or loss is
recognized in current earnings during the period of change. Fair value of cash flow hedges are included in
other long-term liabilities and other assets on the balance sheet.
Cash Equivalents
The Company considers all highly liquid investments with a maturity of three months or less from the
date of purchase to be cash equivalents. The carrying amounts reported in the consolidated balance sheets for
cash and cash equivalents approximate fair market values.
Inventories
Substantially all U.S. inventories are valued at the lower of cost or market, with cost determined on the
last-in, first-out (LIFO) basis. All other inventories are valued at lower of cost or market, with cost
determined using methods which approximate cost computed on a first-in, first-out (FIFO) basis. These other
inventories represent approximately 13.2% and 12.8% of FIFO cost of all inventory at September 30, 2002 and
2001, respectively.
Inventories at September 30, 2002 and 2001 are as follows (in thousands):
 |
September 30, |
 |
 |
| |
|
2002 |
|
2001 |
 |
 |
 |
| Finished goods and work in process |
$ 85,012 |
$ 79,357 |
| Raw materials |
37,637 |
35,488 |
| Supplies |
14,344 |
11,631 |
 |
 |
 |
| Inventories at FIFO cost |
136,993 |
126,476 |
| LIFO reserve |
(24,562) |
(24,465) |
 |
 |
 |
| Net inventories |
$ 112,431 |
$ 102,011 |
 |
 |
 |
It is impracticable to segregate the LIFO reserve between raw materials, finished goods and work in
process.
Property, Plant and Equipment
Property, plant and equipment are stated at cost. Cost includes major expenditures for improvements and
replacements which extend useful lives or increase capacity. During fiscal 2002, 2001 and 2000, the Company
capitalized interest of approximately $477,000, $1,541,000 and $1,097,000, respectively. For financial
reporting purposes, depreciation and amortization are provided on both the declining balance and straight-line
methods over the estimated useful lives of the assets as follows:
| Buildings and building improvements |
15-40 years |
| Machinery and equipment |
3-20 years |
| Transportation equipment |
3-8 years |
| Leasehold improvements |
Term of lease |
Depreciation expense for fiscal 2002, 2001 and 2000 was approximately $70,476,000, $67,020,000 and
$66,267,000, respectively.
Basic and Diluted Earnings (Loss) Per Share
The following table sets forth the computation of basic and diluted earnings (loss) per share:
 |
Year Ended September 30, |
 |
 |
| |
|
2002 |
|
2001 |
|
2000 |
 |
 |
 |
 |
| Numerator: |
Income (loss) before cumulative effect of a change in accounting principle |
$32,470 |
$30,237 |
$(15,916) |
Cumulative effect of a change in accounting principle, net of tax |
(5,844) |
286 |
--- |
 |
 |
 |
 |
| Reported net income (loss) |
26,626 |
30,523 |
(15,916) |
| Add back: Goodwill amortization, net of tax |
--- |
7,802 |
8,302 |
 |
 |
 |
 |
| Adjusted net income (loss) |
$26,626 |
$38,325 |
$ (7,614) |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| Denominator: |
Denominator for basic earnings (loss) per share-weighted average shares |
$33,809 |
$33,297 |
$ 34,524 |
| Effect of dilutive stock options and restricted stock awards |
564 |
132 |
--- |
 |
 |
 |
 |
Denominator for diluted earnings (loss) per share - weighted average shares and assumed conversions |
$34,373 |
$33,429 |
$ 34,524 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Basic earnings (loss) per share: |
Income (loss) before cumulative effect of a change in accounting principle |
$ 0.96 |
$ 0.91 |
$ (0.46) |
Cumulative effect of a change in accounting principle, net of tax |
(0.17) |
0.01 |
--- |
 |
 |
 |
 |
| Reported net income (loss) per share - basic |
0.79 |
0.92 |
(0.46) |
| Add back: Goodwill amortization, net of tax |
--- |
0.23 |
0.24 |
 |
 |
 |
 |
| Adjusted net income (loss) |
$ 0.79 |
$ 1.15 |
$ (0.22) |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Diluted earnings (loss) per share: |
Income (loss) before cumulative effect of a change in accounting principle |
$ 0.94 |
$ 0.90 |
$ (0.46) |
Cumulative effect of a change in accounting principle, net of tax |
(0.17) |
0.01 |
--- |
 |
 |
 |
 |
| Reported net income (loss) per share - diluted |
0.77 |
0.91 |
(0.46) |
| Add back: Goodwill amortization, net of tax |
--- |
0.23 |
0.24 |
 |
 |
 |
 |
| Adjusted net income (loss) |
$ 0.77 |
$ 1.14 |
$ (0.22) |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Common stock equivalents were antidilutive in fiscal 2000 and, therefore, were excluded from the
computation of weighted average shares used in computing diluted loss per share.
Goodwill and Other Intangible Assets
The Company has classified as goodwill the excess of the acquisition cost over the fair values of the net
assets of businesses acquired. Beginning in fiscal 2002, in accordance with Statement of Financial Accounting
Standards No. 142, "Goodwill and Other Intangible Assets," goodwill is no longer amortized. During fiscal
2001, goodwill was amortized on a straight-line basis over periods ranging from 20 to 40 years.
Other intangible assets primarily represent costs allocated to noncompete agreements, financing costs and
patents. These assets are amortized on a straight-line basis over their estimated useful lives. Accumulated
amortization relating to intangible assets, excluding goodwill, was approximately $7,260,000 and $8,405,000 at
September 30, 2002 and 2001, respectively, as follows (in thousands):
 |
September 30, |
 |
 |
| |
|
2002 |
|
2001 |
 |
 |
 |
| |
|
Gross Carrying Amount |
|
Accumulated Amortization |
|
Gross Carrying Amount |
|
Accumulated Amortization |
 |
 |
 |
 |
 |
| Noncompete agreements |
$ 7,771 |
$(4,410) |
$ 9,697 |
$(5,881) |
| Bond costs |
6,667 |
(2,601) |
7,029 |
(2,189) |
| Patents |
791 |
(29) |
190 |
(190) |
| Trademark |
270 |
(7) |
--- |
--- |
| Other |
320 |
(213) |
145 |
(145) |
 |
 |
 |
 |
 |
| Total |
$15,819 |
$(7,260) |
$17,061 |
$(8,405) |
During fiscal 2002, aggregate amortization expense was $2,045,000. Estimated amortization expense for
the succeeding five years is as follows (in thousands):
| 2003 |
............................................................................. |
$1,820 |
| 2004 |
............................................................................. |
1,713 |
| 2005 |
............................................................................. |
1,510 |
| 2006 |
............................................................................. |
1,012 |
| 2007 |
............................................................................. |
591 |
Asset Impairment
The Company generally accounts for long-lived asset impairment under Statement of Financial
Accounting Standards No. 121, "Accounting for the Impairment of Long-Lived Assets and for Long-Lived
Assets to Be Disposed Of" ("SFAS 121"). This Statement requires that long-lived assets and certain
identifiable intangibles to be held and used be reviewed for impairment whenever events or changes in
circumstances indicate that the carrying amount of an asset may not be recoverable. In performing the review
for recoverability, the Company estimates the future cash flows expected to result from the use of the asset. If
the sum of the estimated expected future cash flows is less than the carrying amount of the asset, an
impairment loss is recognized. Otherwise, an impairment loss is not recognized. Measurement of an
impairment loss is based on the estimated fair value of the asset. Long-lived assets to be disposed of are
generally recorded at the lower of their carrying amount or estimated fair value less cost to sell.
Foreign Currency Translation
Assets and liabilities of the Company's foreign operations are generally translated from the foreign
currency at the rate of exchange in effect as of the balance sheet date. Earnings from foreign operations are
indefinitely reinvested in the respective operations. Revenues and expenses are generally translated at average
monthly exchange rates prevailing during the year. Resulting translation adjustments are reflected in
shareholders' equity.
Accumulated Other Comprehensive Loss
Accumulated other comprehensive loss is comprised of the following, net of taxes (in thousands):
New Accounting Standards
In July 2002, the Financial Accounting Standards Board issued Statement of Financial Accounting
Standards No. 146, "Accounting for Costs Associated with Exit or Disposal Activities" ("SFAS 146"). This
statement applies to all exit or disposal activities initiated after December 31, 2002 and requires companies to
recognize costs associated with exit or disposal activities when they are incurred rather than at the date of a
commitment to an exit or disposal plan. Examples of costs covered by the standard include lease termination
costs and certain employee severance costs that are associated with a restructuring, discontinued operation,
plant closing, or other exit or disposal activity. The Company will adopt this accounting standard for all exit or
disposal activities initiated after December 31, 2002.
In August 2001, the Financial Accounting Standards Board issued Statement of Financial Accounting
Standards No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets" ("SFAS 144"). This
statement addresses financial accounting and reporting for the impairment or disposal of long-lived assets and
supercedes SFAS 121. SFAS 144 is effective for fiscal years beginning after December 15, 2001. The
Company adopted SFAS 144 as of October 1, 2002 and does not expect the pronouncement to have a material
impact on the consolidated financial statements.
In June 2001, the Financial Accounting Standards Board issued Statement of Financial Accounting
Standards No. 142, "Goodwill and Other Intangible Assets." This statement changed the accounting for
goodwill from an amortization method to an impairment-only approach. The Company adopted SFAS 142 in
the first quarter of fiscal 2002 and determined that $8,212,000 of the total goodwill associated with its
laminated paperboard products business was impaired. As a result, the Company recognized a charge of
$5,844,000, net of tax, from the cumulative effect of a change in accounting principle.
In June 1998, the Financial Accounting Standards Board issued Statement of Financial Accounting
Standards No. 133, "Accounting for Derivative Instruments and Hedging Activities" ("SFAS 133"), as
amended. This statement requires the fair value of derivatives to be recorded as assets or liabilities. Gains or
losses resulting from changes in the fair values of derivatives would be accounted for currently in earnings or
comprehensive income depending on the purpose of the derivatives and whether they qualify for special hedge
accounting treatment. The Company adopted SFAS 133 in the first quarter of fiscal 2001, resulting in income
of $286,000, net of tax, from the cumulative effect of a change in accounting principle.
Reclassifications
Certain reclassifications have been made to prior year amounts to conform with the current year
presentation.
Note 2. Acquisitions, Plant Closings and Other Matters
Acquisitions
During fiscal 2002, the Company acquired substantially all of the assets of Athena Industries, Inc., a
designer and manufacturer of permanent point-of-purchase displays and fixtures with expertise in wire and
metal fabrication located in Burr Ridge, Illinois, and certain assets of Advertising Display Company, Inc., a
producer of temporary and permanent point-of-purchase displays, including its display operations in Memphis,
Tennessee. The results of operations of Athena Industries and Advertising Display Company have been
included in the consolidated statements of operations of the Company after March 21, 2002 and November
30, 2001, respectively, the dates of acquisition.
In accordance with Statement of Financial Accounting Standards No. 141, "Business Combinations,"
these acquisitions are accounted for under the purchase method of accounting, which requires the Company to
record the assets and liabilities of the acquisitions at their estimated fair value with the excess of the purchase
price over these amounts recorded as goodwill. Total cash consideration paid for the acquisitions was
$25,351,000. Additional contingent cash consideration of up to an aggregate of $1,250,000 may be paid based
on the achievement of gross profit goals through calendar year 2003. Final adjustments to the purchase price
will be made based on finalization of the amount of working capital acquired. Estimated goodwill of
approximately $8,973,000, which is deductible for tax purposes, was recorded in connection with the
acquisitions in the Company's merchandising displays and corrugated packaging segment. The pro forma
impact of the acquisitions is not material to the financial results for the year ended September 30, 2002.
Plant Closing and Other Costs
During fiscal 2002, the Company incurred plant closing and other costs related to announced facility
closings. The cost of employee terminations is generally accrued at the time of notification to the employees.
Certain other costs, such as moving and relocation costs, are expensed as incurred. These plant closing costs
include the closing of a laminated paperboard products plant in Vineland, New Jersey, a corrugating plant in
Dothan, Alabama and a folding carton plant in El Paso, Texas. The closures resulted in the termination of
approximately 190 employees. In connection with these closings, the Company incurred charges of
$11,553,000 during fiscal 2002 which consisted mainly of asset impairment, severance, equipment relocation,
disposal costs and related expenses. Payments of $367,000 were made during fiscal 2002. The remaining
liability at September 30, 2002 is approximately $2,333,000. Facilities closed during fiscal 2002 had combined
revenues of $40,400,000, $57,228,000 and $63,094,000 for fiscal years 2002, 2001 and 2000, respectively.
Facilities closed during the year had combined losses of $5,446,000 and $228,000 during fiscal 2002 and 2001,
respectively, and combined operating income during fiscal 2000 of $1,198,000. The Company has consolidated
the operations of the Vineland laminated paperboard products plant and will consolidate the operations of the
Dothan corrugating plant and the El Paso folding carton plant into other existing facilities.
During fiscal 2002, the Company decided to permanently shut down its specialty paper machine at its
Dallas, Texas mill and its No. 1 paper machine at its Lynchburg, Virginia specialty mill, and determined that
certain equipment in its folding carton division was impaired. As a result, the Company incurred impairment
charges of $6,057,000 during fiscal 2002.
During fiscal 2001, the Company closed a folding carton plant in Augusta, Georgia and an interior
packaging plant in Eaton, Indiana. The closures resulted in the termination of approximately 210 employees.
In connection with these closings, the Company incurred charges of $1,316,000 and $6,191,000 during
fiscal 2002 and 2001, respectively, which consisted mainly of asset impairment, severance, equipment
relocation, disposal costs and related expenses. The Company made payments of $1,440,000 and $792,000
during fiscal 2002 and 2001, respectively, and made an accrual adjustment of $218,000 to increase the liability
during fiscal 2002. The remaining liability at September 30, 2002 is $252,000. Facilities closed during
fiscal 2001 had combined revenues of $24,623,000 and $36,943,000 for fiscal years 2001 and 2000,
respectively. Operating losses incurred at the Augusta folding plant amounted to $288,000 and $326,000 for
fiscal 2001 and 2000, respectively, and operating income at the Eaton partition plant was $646,000 and
$1,909,000 for fiscal years 2001 and 2000, respectively. The Company has consolidated the operations of the
Augusta folding plant and the Eaton interior packaging plant into other existing facilities.
During fiscal 2000, the Company closed a laminated paperboard products plant in Lynchburg, Virginia
and folding carton plants in Chicago, Illinois, Norcross, Georgia and Madison, Wisconsin. The closures
resulted in the termination of approximately 550 employees. In connection with these closings, the Company
incurred charges of $61,130,000 during fiscal 2000, which consisted mainly of asset impairment, severance,
equipment relocation, lease write-downs and other related expenses, including business interruption and other
inefficiencies. Of the $61,130,000, $46,037,000 represented asset impairment charges related to the determination
of material diminution in the value of assets, including goodwill of $25,432,000 (which is not deductible
for tax purposes), relating to the Company's two folding carton plants that use web offset technology as well as
assets relating to the other closed facilities. The Company made payments of $712,000, $2,380,000 and
$12,593,000 in fiscal 2002, 2001 and 2000, respectively. The Company has a nominal remaining liability at
September 30, 2002. Facilities closed during fiscal 2000 had combined revenues and operating losses of
$72,037,000 and $5,587,000, respectively, in fiscal 2000. The Company has consolidated the operations of
these closed plants into other existing facilities.
During fiscal 2000, the Company decided to remove certain equipment from service primarily in its
laminated paperboard products division. As a result of this decision, the Company incurred impairment
charges of $4,622,000 related to this equipment.
Note 3. Shareholders' Equity
Capitalization
The Company's capital stock consists of Class A common stock ("Class A Common") with holders
entitled to one vote per share.
During fiscal 2002, the Company's Class B common stock ("Class B Common"), which entitled holders
to 10 votes per share, was eliminated. On May 17, 2002, various executive officers and members of the
Company's Board of Directors delivered a notice to the Company of their election to convert the shares of
Class B Common owned by them into shares of Class A Common pursuant to the Company's Restated and
Amended Articles of Incorporation ("Articles of Incorporation"). Because the shares of Class B Common
outstanding following such conversion represented less than 15% of the total outstanding shares of the
Company's common stock, pursuant to the Articles of Incorporation, the remaining shares of Class B
Common were subject to automatic conversion into shares of Class A Common. On June 30, 2002, each of
the Company's 9,634,899 shares of issued and outstanding shares of Class B Common, par value $0.01 per
share, were automatically converted into one share of Class A Common, thus eliminating all Class B
Common. Approximately 978,000 shares of Class B Common were converted to shares of Class A Common
during fiscal 2002 prior to the automatic conversion on June 30, 2002. During fiscal 2001 and 2000,
respectively, approximately 752,000 and 285,000 Class B Common shares were converted to Class A Common
shares. The Company's Articles of Incorporation do not authorize any further issuance of shares of Class B
Common.
The Company also has authorized preferred stock, of which no shares have been issued. The terms and
provisions of such shares will be determined by the Board of Directors upon any issuance of such shares.
Stock Repurchase Plan
In November 2000, the Executive Committee of the Board of Directors amended the Company's stock
repurchase plan to allow for the repurchase from time to time prior to July 31, 2003 of a maximum of
2,143,332 shares of Class A Common. During fiscal 2002, the Company did not repurchase any shares of
Class A Common. During fiscal 2001, the Company repurchased 274,300 shares of Class A Common of
which 270,000 shares were purchased under the original plan and 4,300 were purchased under the amended
plan. The Company repurchased 2,125,268 shares of Class A Common during fiscal 2000. As of September
30, 2002, the Company has 2,139,032 shares available for repurchase prior to July 31, 2003.
Stock Option Plans
The Company's 2000 Incentive Stock Plan, approved in January 2001, allows for the granting of options
to certain key employees for the purchase of a maximum of 2,200,000 shares of Class A Common. Options
which have been granted under this plan vest in increments over a period of up to three years and have ten-year
terms.
The Company's 1993 Stock Option Plan allows for the granting of options to certain key employees for
the purchase of a maximum of 3,700,000 shares of Class A Common. Options which have been granted under
this plan vest in increments over a period of up to three years and have ten-year terms.
The Incentive Stock Option Plan, the 1987 Stock Option Plan and the 1989 Stock Option Plan provided
for the granting of options to certain key employees for an aggregate of 4,320,000 shares of Class A Common
and 1,440,000 shares of Class B Common. The Company will not grant any additional options under the
Incentive Stock Option Plan, the 1987 Stock Option Plan or the 1989 Stock Option Plan.
As a result of the elimination of Class B Common during fiscal 2002, any outstanding options to purchase
shares of Class B Common have been converted to options to purchase Class A Common.
The Company has elected to follow Accounting Principles Board Opinion No. 25, "Accounting for Stock
Issued to Employees" ("APB 25") and related interpretations in accounting for its employee stock options.
Under APB 25, because the exercise price of the Company's employee stock options equals the market price
of the underlying stock on the date of grant, generally no compensation expense is recognized.
Pro forma information regarding net income and earnings per share is required by Statement of Financial
Accounting Standards No. 123, "Accounting for Stock-Based Compensation," which also requires that the
information be determined as if the Company had accounted for its employee stock options granted
subsequent to September 30, 1995 under the fair value method of that statement. The fair values for the
options granted subsequent to September 30, 1995 were estimated at the date of grant using a Black-Scholes
option pricing model with the following weighted average assumptions:
| |
|
2002 |
|
2001 |
|
2000 |

|

|

|

|
| Expected Term in Years |
8 |
8 |
10 |
| Expected Volatility |
43.7% |
42.2% |
41.4% |
| Risk-Free Interest Rate |
1.8% |
3.5% |
5.9% |
| Dividend Yield |
1.8% |
3.0% |
2.0% |
The Black-Scholes option valuation model was developed for use in estimating the fair value of traded
options which have no vesting restrictions and are fully transferable. In addition, option valuation models
require the input of highly subjective assumptions including the expected stock price volatility. Because the
Company's employee stock options have characteristics significantly different from those of traded options,
and because changes in the subjective input assumptions can materially affect the fair values estimate, in
management's opinion, the existing models do not necessarily provide a reliable single measure of the fair
values of its employee stock options.
The estimated weighted average fair value of options granted during fiscal 2002, 2001 and 2000 with
option prices equal to the market price on the date of grant was $6.14, $4.21 and $4.41, respectively.
For purposes of pro forma disclosures, the estimated fair value of the options are amortized to expense
over the options' vesting period. The Company's pro forma information follows (in thousands except for
earnings per share information):
| |
|
2002 |
|
2001 |
|
2000 |

|

|

|

|
| Pro forma net income (loss) |
$23,493 |
$27,028 |
$(19,609) |
Pro forma earnings (loss) per share Basic |
0.69 |
0.81 |
(0.57) |
| Diluted |
0.68 |
0.81 |
(0.57) |
The table below summarizes the changes in all stock options during the periods indicated:
| |
|
Class B Common |
|
Class A Common |
 |
 |
 |
| |
|
Shares |
|
Price Range |
|
Weighted Average Exercise Price |
|
Shares |
|
Price Range |
|
Weighted Average Exercise Price |
 |
 |
 |
 |
 |
 |
 |
Options outstanding at October 1, 1999 |
165,919 |
$4.33-7.45 |
$5.90 |
3,000,240 |
$ 4.32-20.31 |
$14.52 |
| Exercised or forfeited |
(120,379) |
$4.33-7.45 |
$5.57 |
(486,560) |
$ 4.32-20.31 |
$ 9.83 |
| Granted |
--- |
--- |
--- |
1,003,600 |
$ 8.93-14.25 |
$ 9.19 |
 |
 |
 |
 |
 |
 |
 |
Options outstanding at September 30, 2000 |
45,540 |
$6.09-7.45 |
$6.78 |
3,517,280 |
$ 6.06-20.31 |
$13.65 |
| Exercised or forfeited |
(6,600) |
$6.09-7.45 |
$6.77 |
(864,856) |
$ 6.06-20.31 |
$14.25 |
| Granted |
--- |
--- |
--- |
866,450 |
$ 8.00-11.90 |
$11.18 |
 |
 |
 |
 |
 |
 |
 |
Options outstanding at September 30, 2001 |
38,940 |
$6.09-7.45 |
$6.78 |
3,518,874 |
$ 6.06-20.31 |
$12.34 |
| Exercised or forfeited |
(25,740) |
$6.09-7.45 |
$6.44 |
(778,079) |
$ 6.06-20.31 |
$12.42 |
| Granted |
--- |
--- |
--- |
643,333 |
$16.51-18.19 |
$18.13 |
| Converted |
(13,200) |
$ 7.45 |
$7.45 |
13,200 |
$ 7.45 |
$ 7.45 |
 |
 |
 |
 |
 |
 |
 |
Options outstanding at September 30, 2002 |
--- |
--- |
--- |
3,397,328 |
$ 7.42-20.31 |
$13.90 |
Options exercisable at September 30, 2002 |
--- |
--- |
--- |
2,010,496 |
$ 7.42-20.31 |
$13.86 |
Options available for future grant at September 30, 2002 |
--- |
--- |
--- |
1,845,363 |
--- |
--- |
 |
 |
 |
 |
 |
 |
 |
The following table summarizes information concerning options outstanding and exercisable at September 30, 2002:
| Class A Common |
 |
| Range of Exercise Prices |
|
Number Outstanding |
|
Weighted Average Exercise Price |
|
Number Exercisable |
|
Weighted Average Exercise Price |
|
Weighted Average Remaining Contractual Life |
 |
 |
 |
 |
 |
 |
| $7.42-7.45 |
39,600 |
$ 7.44 |
39,600 |
$ 7.44 |
0.8 |
| $8.00-8.94 |
521,810 |
8.91 |
301,279 |
8.92 |
7.5 |
| $10.25-11.73 |
995,785 |
11.19 |
464,517 |
11.15 |
8.0 |
| $14.25-16.60 |
862,600 |
14.94 |
821,400 |
14.91 |
5.6 |
| $18.19-20.31 |
977,533 |
18.68 |
383,700 |
19.43 |
7.5 |
 |
 |
 |
 |
 |
 |
| |
3,397,328 |
$13.90 |
2,010,496 |
$13.86 |
7.1 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Pursuant to the Company's 2000 Incentive Stock Plan, the Company can award up to 500,000 shares of
restricted Class A Common to employees. Sale of the stock awarded is restricted for two to five years from the
date of grant, depending on vesting. Vesting of the stock occurs in increments of one-third beginning on the
third anniversary of the date of grant. Accelerated vesting of a portion of the grant may occur based on the
Company's performance. During fiscal 2002 and 2001, respectively, the Company awarded 100,000 and
140,000 shares of Class A Common, which had a fair value at the date of grant of $1,819,000 and $1,575,000,
respectively. Compensation under the plan is charged to earnings over the restriction period and amounted to
$858,000 and $154,000 during fiscal 2002 and 2001, respectively. During fiscal 2002, accelerated vesting of
one-third of the fiscal 2001 grant occurred due to achievement of performance targets.
Employee Stock Purchase Plan
Under the Amended and Restated 1993 Employee Stock Purchase Plan, shares of Class A Common are
reserved for purchase by substantially all qualifying employees of the Company. In fiscal 2002, 2001 and 2000,
approximately 244,000, 294,000 and 314,000 shares, respectively, were purchased by employees under this
plan. As of September 30, 2002, 521,621 shares of Class A Common were available for purchase.
Note 4. Debt
Debt, excluding the fair value of hedging instruments of $19,751,000 and $8,603,000 as of September 30,
2002 and 2001, respectively, consists of the following:
 |
September 30, |
 |
 |
| |
|
2002 |
|
2001 |
 |
 |
 |
| |
(In thousands) |
8.20% notes, due August 2011, net of unamortized discount of $604 and $672(a) |
$249,396 |
$249,328 |
7.25% notes, due August 2005, net of unamortized discount of $39 and $53(b) |
99,961 |
99,947 |
| Asset securitization facility(c) |
60,000 |
88,600 |
Industrial revenue bonds, bearing interest at variable rates (3.0% at September 30, 2002), due through October 2036(d) |
40,000 |
37,500 |
| Revolving credit facility(e) |
2,400 |
8,000 |
| Other notes |
1,483 |
2,264 |
 |
 |
 |
| |
453,240 |
485,639 |
| Less current maturities of debt |
62,917 |
97,152 |
 |
 |
 |
| Long-term debt due after one year |
$390,323 |
$388,487 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| (a) |
|
In August 2001, the Company sold $250,000,000 in aggregate principal amount of its 8.20% notes due
August 15, 2011 (the "2011 Notes"), the proceeds of which were used to repay borrowings outstanding
under its revolving credit agreement. The 2011 Notes are not redeemable prior to maturity and are not
subject to any sinking fund requirements. The 2011 Notes are unsubordinated, unsecured obligations.
The indenture related to the 2011 Notes restricts the Company and its subsidiaries from incurring certain
liens and entering into certain sale and leaseback transactions, subject to a number of exceptions. The
2011 Notes were issued at a discount of $682,500 which is being amortized over its term. Debt issuance
costs of approximately $2,136,000 are also being amortized over its term. Giving effect to the
amortization of the original issue discount and the debt issuance costs, the effective interest rate of the
2011 Notes is approximately 8.31%. |
| (b) |
|
In August 1995, the Company sold $100,000,000 in aggregate principal amount of its 7.25% notes due
August 1, 2005 (the "2005 Notes"). The 2005 Notes are not redeemable prior to maturity and are not
subject to any sinking fund requirements. The 2005 Notes are unsubordinated, unsecured obligations.
The indenture related to the 2005 Notes restricts the Company and its subsidiaries from incurring certain
liens and entering into certain sale and leaseback transactions, subject to a number of exceptions. Debt
issuance costs of approximately $908,000 are being amortized over the term of the 2005 Notes. In May
1995, the Company entered into an interest rate adjustment transaction in order to effectively fix the
interest rate on the 2005 Notes subsequently issued in August 1995. The costs associated with the interest
rate adjustment transaction of $1,530,000 are being amortized over the term of the 2005 Notes. Giving
effect to the amortization of the original issue discount, the debt issuance costs and the costs associated
with the interest rate adjustment transaction, the effective interest rate on the 2005 Notes is approximately
7.51%. |
| (c) |
|
In November 2000, the Company entered into a $125,000,000 receivables-backed financing transaction
(the "Receivables Financing Facility"), the proceeds of which were used to repay borrowings outstanding
under its revolving credit agreement. A bank provides a back-up liquidity facility. The effective interest
rate was 2.73% and 3.53% as of September 30, 2002 and 2001, respectively. Both the Receivables
Financing Facility and the back-up liquidity facility are 364-day vehicles. |
| (d) |
|
Payments of principal and interest on these industrial revenue bonds are guaranteed by a letter of credit
issued by a bank. Restrictions on the Company similar to those described in (e) below exist under the
terms of the agreements. The bonds are remarketed periodically based on the interest rate period selected
by the Company. In the event the bonds cannot be remarketed, the bank has agreed to extend long-term
financing to the Company in an amount sufficient to retire the bonds. |
| (e) |
|
The Company has a revolving credit facility, provided by a syndicate of banks, which provides aggregate
borrowing availability of up to $300,000,000 through fiscal 2005. Borrowings outstanding under the
facility bear interest based upon LIBOR plus an applicable margin. Annual facility fees range from .125%
to .375% of the aggregate borrowing availability, based on the Company's consolidated funded debt to
EBITDA ratio. The borrowing rate and facility fees at September 2002 was 3.155% and .20%,
respectively. The borrowing rate and facility fees at September 2001 was 4.5625% and .25%, respectively.
Under the agreements covering this facility, restrictions exist as to the maintenance of financial ratios,
creation of additional long-term and short-term debt, certain leasing arrangements, mergers, acquisitions,
disposals and other matters. The Company is in compliance with such restrictions. |
As of September 30, 2002, the aggregate maturities of long-term debt for the succeeding five years are as
follows (in thousands):
| 2003 |
............................................................................. |
$ 62,917 |
| 2004 |
............................................................................. |
330 |
| 2005 |
............................................................................. |
100,244 |
| 2006 |
............................................................................. |
6,088 |
| 2007 |
............................................................................. |
65 |
| Thereafter |
............................................................................. |
283,596 |

|

|

|
| Total long-term debt |
............................................................................. |
$453,240 |

|

|

|

|

|

|

|

|

|
One of the Company's Canadian subsidiaries has a revolving credit facility with a Canadian bank. The
facility provides borrowing availability of up to Canadian $2,000,000 and can be renewed on an annual basis.
There are no facility fees related to this arrangement. As of September 30, 2002 and 2001, there were no
amounts outstanding under this facility.
The Company also maintains a $24,800,000 synthetic lease facility. The facility expires in April 2004
unless it is extended pursuant to two five-year renewal terms. At September 30, 2002, obligations outstanding
under this facility were $24,500,000. Since the resulting lease is an operating lease, no debt obligation is
recorded on the Company's balance sheet. During fiscal 2002, the Company paid approximately $790,000 and
$79,000 in interest and facility fees, respectively. During fiscal 2001, the Company paid approximately
$1,565,000 and $84,000 in interest and facility fees, respectively.
Note 5. Financial Instruments
Long-Term Notes
At September 30, 2002 and 2001, the fair market value of the 2005 Notes was approximately
$105,970,000 and $101,546,000, respectively, based on quoted market prices. At September 30, 2002 and
2001, the fair market value of the 2011 Notes was approximately $280,425,000 and $250,113,000, respectively,
based on quoted market price. The carrying amount for variable rate long-term debt approximates fair market
value since the interest rates on these instruments are reset periodically.
Derivative Instruments
The Company enters into a variety of derivative transactions. The Company is exposed to counterparty
credit risk for nonperformance and, in the event of nonperformance, to market risk for changes in interest
rates. The Company manages exposure to counterparty credit risk through minimum credit standards,
diversification of counterparties and procedures to monitor concentrations of credit risk. The Company does
not anticipate nonperformance of the counterparties.
Derivative contracts that are an asset from the Company's perspective are reported as other assets.
Contracts that are liabilities from the Company's perspective are recorded as other liabilities. For each
derivative instrument that is designated and qualifies as a fair value hedge, the gain or loss on the derivative
instrument as well as the offsetting loss or gain on the hedged item attributable to the hedged risk are
recognized in current earnings during the period of the changes in fair values. For each derivative instrument
that is designated and qualifies as a cash flow hedge, the effective portion of the gain or loss on the derivative
instrument is reported as a component of accumulated comprehensive income and reclassified into earnings in
the same period or periods during which the hedged transaction affects earnings. The following is a summary
of the fair value of derivative instruments outstanding as of September 30:
| (a) |
|
Beginning in August 2001, the Company has used interest rate swaps to convert $200,000,000 of its 2005
and 2011 Notes' fixed obligations to a floating rate. In August 2002, the Company monetized
$100,000,000 of its 2005 interest rate swaps and $100,000,000 of its 2011 interest rate swaps. This was
done by terminating the existing interest rate swap and entering into a comparable replacement swap at
then-current market levels. In doing so, the Company received proceeds of $12,401,000, net of accruals.
In September 2002, the Company again monetized $100,000,000 of its 2011 interest rate swaps and
received proceeds of $4,695,000, net of accruals. The resulting gains are being amortized over the original
contract life as a reduction of interest expense. The unamortized gains on these terminations of
$16,693,000 as of September 30, 2002 are included in the adjustment for fair value hedge on the
consolidated balance sheet, along with the fair value of swap contracts outstanding as of September 30,
2002 and 2001. As of September 30, 2002, the adjusted interest rates on the 2005 and 2011 Notes were
three month LIBOR plus 3.95% and 3.865%, respectively. |
| (b) |
|
In May 2002, the Company entered into an interest rate swap agreement to convert $50,000,000 of short-term
debt from a floating rate to a fixed rate of 2.445%. |
| (c) |
|
In May 2002, the Company entered into interest rate agreements to cap the three-month LIBOR interest
rate at 4.0% for $150,000,000 of borrowings. Also, in May 2002, the Company entered into an interest
rate swap to manage $25,000,000 of short-term debt from a floating rate to a fixed rate of 2.445%. These
cap and swap agreements are not designated as hedges and are recorded at fair value, with gains or losses
immediately recognized in interest expense. |
| (d) |
|
In May 2002, the Company entered into a foreign currency forward contract to limit exposure to
fluctuations in Canadian foreign currency rates with respect to receivables denominated in Canadian
dollars. |
| (e) |
|
Beginning in fiscal 2001 and during fiscal 2002, the Company entered into commodity swap agreements
to limit the exposure to falling sales prices and rising raw material costs. As of September 30, 2002, the
Company has certain commodity swaps that hedge the selling prices on a total of 4,500 tons of recycled
corrugated medium each quarter and expire during fiscal 2003. The Company also has other commodity
swaps that hedge the raw material costs on a total of 1,500 tons of old corrugated containers, or "OCC,"
each quarter and expire during fiscal 2003. |
Note 6. Leases and Other Agreements
The Company leases certain manufacturing and warehousing facilities and equipment (primarily
transportation equipment) under various operating leases. Some leases contain escalation clauses and
provisions for lease renewal.
As of September 30, 2002, future minimum lease payments, including certain maintenance charges on
transportation equipment, under all noncancelable leases, and the operating leases under a synthetic lease
facility are as follows (in thousands):
| 2003 |
............................................................................. |
$11,213 |
| 2004 |
............................................................................. |
7,860 |
| 2005 |
............................................................................. |
4,960 |
| 2006 |
............................................................................. |
4,019 |
| 2007 |
............................................................................. |
3,709 |
| Thereafter |
............................................................................. |
26,313 |

|

|

|
| Total future minimum lease payments |
............................................................................. |
$58,074 |

|

|

|

|

|

|

|

|

|
Rental expense for the years ended September 30, 2002, 2001 and 2000 was approximately $16,756,000,
$16,670,000 and $16,157,000, respectively, including lease payments under cancelable leases.
Note 7. Income Taxes
The Company accounts for income taxes under the liability method which requires the recognition of
deferred tax assets and liabilities for the future tax consequences attributable to differences between the
financial statement carrying amount of existing assets and liabilities and their respective tax bases. The
recognition of future tax benefits is required to the extent that realization of such benefits is more likely than
not.
The provisions for income taxes consist of the following components (in thousands):
 |
Year Ended September 30, |
 |
 |
| |
|
2002 |
|
2001 |
|
2000 |
 |
 |
 |
 |
| Current income taxes: |
| Federal |
$11,098 |
$12,470 |
$ 8,259 |
| State |
2,363 |
1,196 |
1,228 |
| Foreign |
2,270 |
1,622 |
1,767 |
 |
 |
 |
 |
| Total current |
15,731 |
15,288 |
11,254 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| Deferred income taxes: |
| Federal |
5,055 |
5,861 |
96 |
| State |
397 |
503 |
8 |
| Foreign |
165 |
245 |
212 |
 |
 |
 |
 |
| Total deferred |
5,617 |
6,609 |
316 |
 |
 |
 |
 |
| Provision for income taxes |
$21,348 |
$21,897 |
$11,570 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
The differences between the statutory federal income tax rate and the Company's effective income tax
rate are as follows:
The tax effects of temporary differences that give rise to significant portions of deferred income tax assets
and liabilities consist of the following (in thousands):
 |
September 30, |
 |
 |
| |
|
2002 |
|
2001 |
 |
 |
 |
| Deferred income tax assets: |
| Accruals and allowances |
$ 9,485 |
$ 8,723 |
| Minimum pension liability |
14,065 |
291 |
| Other |
9,832 |
2,207 |
 |
 |
 |
| Total |
33,382 |
11,221 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| Deferred income tax liabilities: |
| Property, plant and equipment |
89,428 |
84,898 |
| Deductible intangibles |
4,418 |
3,146 |
| Inventory and other |
16,713 |
11,170 |
 |
 |
 |
| Total |
110,559 |
99,214 |
 |
 |
 |
| Net deferred income tax liability |
$ 77,177 |
$87,993 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| Current deferred tax asset |
$ 7,168 |
$ 6,319 |
| Long-term deferred tax liability |
84,345 |
94,312 |
 |
 |
 |
| Net deferred income tax liability |
$77,177 |
$87,993 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
The Company has not recorded any valuation allowances for deferred income tax assets.
The components of the income (loss) before income taxes are (in thousands):
 |
Year Ended September 30, |
 |
 |
| |
|
2002 |
|
2001 |
|
2000 |
 |
 |
 |
 |
| United States |
$36,179 |
$46,319 |
$(10,516) |
| Cumulative effect of a change in accounting principle |
8,212 |
(465) |
--- |
 |
 |
 |
 |
| |
44,391 |
45,854 |
(10,516) |
| Foreign |
9,427 |
6,280 |
6,170 |
 |
 |
 |
 |
| Income (loss) before income taxes |
$53,818 |
$52,134 |
$ (4,346) |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Note 8. Retirement Plans
The Company has a number of defined benefit pension plans covering essentially all employees who are
not covered by certain collective bargaining agreements. The benefits are based on years of service and, for
certain plans, compensation. The Company's practice is to fund amounts deductible for federal income tax
purposes.
In addition, under several labor contracts, the Company makes payments based on hours worked into
multi-employer pension plan trusts established for the benefit of certain collective bargaining employees.
The Company's projected benefit obligation, fair value of assets and net periodic pension cost include the
following components (in thousands):
 |
September 30, |
 |
 |
| |
|
2002 |
|
2001 |
 |
 |
 |
| Projected benefit obligation at beginning of year |
$191,445 |
$175,093 |
| Service cost |
6,220 |
6,044 |
| Interest cost on projected benefit obligations |
15,251 |
14,358 |
| Amendments |
895 |
1,933 |
| Curtailment gain |
(291) |
--- |
| Actuarial loss |
15,216 |
2,113 |
| Acquisitions |
--- |
(90) |
| Benefits paid |
(8,702) |
(8,006) |
 |
 |
 |
| Projected benefit obligation at end of year |
$220,034 |
$191,445 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| Fair value of assets at beginning of year |
$182,725 |
$201,245 |
| Actual loss on plan assets |
(15,974) |
(11,824) |
| Employer contribution |
12,483 |
1,310 |
| Benefits paid |
(8,702) |
(8,006) |
 |
 |
 |
| Fair value of assets at end of year |
$170,532 |
$182,725 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
| Funded status |
$(49,502) |
$ (8,720) |
| Net unrecognized loss |
54,027 |
6,741 |
| Unrecognized prior service cost |
1,035 |
174 |
 |
 |
 |
Net prepaid (accrued) pension cost included in consolidated balance sheets |
$ 5,560 |
$ (1,805) |
 |
 |
 |
 |
 |
 |
 |
 |
 |
For fiscal 2002, the net prepaid pension cost of $5,560,000 consists of accrued pension cost of $1,930,000
and prepaid pension cost of $7,490,000. For fiscal 2001, the net accrued pension cost of $1,805,000 consists of
accrued pension cost of $6,527,000 and prepaid pension cost of $4,722,000.
The amounts required to be recognized in the consolidated statements of operations are as follows (in
thousands):
 |
Year Ended September 30, |
 |
 |
| |
|
2002 |
|
2001 |
|
2000 |
 |
 |
 |
 |
| Service cost |
$ 6,220 |
$ 6,044 |
$ 6,358 |
| Interest cost on projected benefit obligations |
4 |
14,358 |
13,268 |
| |
15,251 |
|
|
| Expected return on plan assets |
(16,396) |
(17,822) |
(18,595) |
| Net amortization of the initial asset |
--- |
(198) |
(330) |
| Net amortization of loss (gain) |
5 |
(403) |
(1,867) |
| Net amortization of prior service cost |
(41) |
(54) |
(97) |
| Curtailment loss |
79 |
386 |
--- |
 |
 |
 |
 |
| Total Company defined benefit plan expense (income) |
5,118 |
2,311 |
(1,263) |
| Multi-employer plans for collective bargaining employees |
187 |
255 |
254 |
 |
 |
 |
 |
| Net periodic pension cost (income) |
$ 5,305 |
$ 2,566 |
$ (1,009) |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
The discount rate used in determining the actuarial present value of the projected benefit obligations was
7.25%, 7.75% and 8.00% as of September 30, 2002, 2001 and 2000, respectively. The expected increase in
compensation levels used in determining the actuarial present value of the projected benefit obligations was
3.0% as of September 30, 2002 and 4.0% as of September 30, 2001 and 2000. The expected long-term rate of
return on assets used in determining pension expense was 9.0% for all years presented. The projected benefit
obligations, accumulated benefit obligation and fair value of assets for underfunded plans was $220,033,000,
$207,533,000 and $170,531,000, respectively, as of September 30, 2002. As a result, the Company recognized
an intangible asset in the amount of $4,532,000 and accumulated other comprehensive loss of $23,208,000, net
of tax, for fiscal 2002. The projected benefit obligations, accumulated benefit obligation and fair value of assets
for underfunded plans was $35,770,000, $32,064,000, and $27,768,000, respectively, as of September 30, 2001.
As a result, the Company recorded an intangible asset in the amount of $1,528,000 and made an adjustment to
accumulated other comprehensive income of $465,000, net of tax, for fiscal 2001. There were no underfunded
plans as of September 30, 2000.
The Company maintains an employee savings plan which permits participants to make contributions by
salary reduction pursuant to Section 401(k) of the Internal Revenue Code. The Company matches 50% of
contributions up to a maximum of 6% of compensation as defined by the plan. During fiscal 2002, 2001 and
2000, the Company recorded matching expense, net of forfeitures, of $4,399,000, $4,169,000 and $3,357,000,
respectively, related to the plan.
The Company has a Supplemental Executive Retirement Plan ("SERP") which provides unfunded
supplemental retirement benefits to certain executives of the Company. The SERP provides for incremental
pension payments to partially offset the reduction in amounts that would have been payable from the
Company's principal pension plan if it were not for limitations imposed by federal income tax regulations.
Expense relating to the plan of $156,000, $148,000 and $161,000 was recorded for the years ended
September 30, 2002, 2001 and 2000, respectively. Amounts accrued as of September 30, 2002 and 2001
related to the plan were $1,251,000 and $1,113,000, respectively.
Note 9. Related Party Transactions
A director of the Company is the chairman and a significant shareholder of the insurance agency that
brokers a portion of insurance for the Company. The insurance premiums paid by the Company may vary
significantly from year to year with the claims arising during such years. For the years ended September 30,
2002, 2001 and 2000, payments were approximately $4,497,000, $2,923,000 and $2,565,000, respectively.
Note 10. Commitments and Contingencies
Capital Additions
Estimated costs for completion of authorized capital additions under construction as of September 30,
2002 total approximately $10,000,000.
Environmental and Other Matters
The Company is subject to various federal, state, local and foreign environmental laws and regulations,
including those regulating the discharge, storage, handling and disposal of a variety of substances. These laws
and regulations include, among others, the Comprehensive Environmental Response, Compensation and
Liability Act, which the Company refers to as CERCLA, the Clean Air Act (as amended in 1990), the Clean
Water Act, the Resource Conservation and Recovery Act (including amendments relating to underground
tanks) and the Toxic Substances Control Act. These environmental regulatory programs are primarily
administered by the U.S. Environmental Protection Agency. In addition, some states in which the Company
operates have adopted equivalent or more stringent environmental laws and regulations or have enacted their
own parallel environmental programs, which are enforced through various state administrative agencies.
The Company does not believe that future compliance with these environmental laws and regulations will
have a material adverse effect on its results of operations, financial condition or cash flows. However,
environmental laws and regulations are becoming increasingly stringent. Consequently, the Company's
compliance and remediation costs could increase materially. In addition, the Company cannot currently assess
with certainty the impact that the future emissions standards and enforcement practices under the 1990
amendments to the Clean Air Act will have on its operations or capital expenditure requirements. However,
the Company believes that any such impact or capital expenditures will not have a material adverse effect on
its results of operations, financial condition or cash flows.
Excluding costs related to wastewater treatment system improvements at a paperboard mill in Otsego,
Michigan discussed in the next paragraph, the Company estimates that it will spend up to $1,000,000 for
capital expenditures during fiscal year 2003 in connection with matters relating to environmental compliance.
The Company also may be required to upgrade certain waste water treatment equipment at one of its facilities
during the next twelve months at a cost ranging from approximately $100,000 to $400,000. In addition, the
Company may need to modify or replace the coal-fired boilers at two of its facilities in order to operate cost
effectively while complying with emissions regulations under the Clean Air Act. The Company estimates
these improvements could cost from $4,000,000 to $6,000,000. If required, the Company anticipates those
costs to be incurred within the next three years.
On February 9, 1999, the Company received a letter from the Michigan Department of Environmental
Quality, which it refers to as MDEQ, in which the MDEQ alleged that the Company was in violation of the
Michigan Natural Resources and Environmental Protection Act, as well as the facility's wastewater discharge
permit at one of its Michigan facilities. The letter alleged that the Company exceeded several numerical
limitations for chemical parameters outlined in the wastewater permit and violated other wastewater discharge
criteria. The MDEQ further alleged that the Company is liable for contamination contained on the facility
property as well as for contributing contamination to the Kalamazoo River site. The letter requested that the
Company commit, in the form of a binding agreement, to undertake the necessary and appropriate response
activities and response actions to address contamination in both areas. The Company has entered into an
administrative consent order pursuant to which improvements are being made to the facility's wastewater
treatment system and the Company has paid a $75,000 settlement amount. The Company has also agreed to
pay in three equal installments an additional amount of $30,000 for past and future oversight costs incurred by
the State of Michigan. The first two installments have been made, with the last installment to be made during
fiscal year 2003. The cost of making upgrades to the wastewater treatment systems is estimated to be up to
$3,100,000, of which the Company has incurred $1,000,000 as of September 30, 2002. Nothing contained in
the order constitutes an admission of liability or any factual finding, allegation or legal conclusion on the part
of the Company. The order was completed during the first quarter of fiscal 2002. To date, the MDEQ has not
made any other demand regarding the Company's alleged liability for contamination at the Kalamazoo River
site.
The Company has been identified as a potentially responsible party, which it refers to as a PRP, at ten
active "superfund" sites pursuant to CERCLA or comparable state statutes. No remediation costs or
allocations have been determined with respect to such sites other than costs that were not material to the
Company. Based upon currently available information and the opinions of the Company's environmental
compliance managers and general counsel, although there can be no assurance, the Company believes that any
liability it may have at any site will not have a material adverse effect on its results of operations, financial
condition or cash flows.
Other Contingencies
Subsequent to the Company's fiscal year ended September 30, 2002, a significant customer of the
Company's packaging segment announced that it is experiencing financial difficulties. Although the outcome
of this customer's financial position is still uncertain, the Company's exposure to this customer is approximately
$5,958,000 as of September 30, 2002.
Note 11. Segment Information
The Company reports three business segments. The packaging products segment consists of facilities that
produce folding cartons, interior packaging and thermoformed plastic packaging. The merchandising displays
and corrugated packaging segment consists of facilities that produce displays and corrugated containers. The
paperboard segment consists of facilities that manufacture 100% recycled clay-coated and specialty paperboard,
corrugating medium and laminated paperboard products and that collect recovered paper.
Certain operations included in the packaging products and paperboard segments are located in foreign
countries and had operating income of $8,888,000, $7,411,000, and $7,179,000 for fiscal years ended
September 30, 2002, 2001 and 2000, respectively. For fiscal 2002, foreign operations represented approximately
5.6%, 8.3% and 5.8% of total net sales to unaffiliated customers, total income from operations and total
identifiable assets, respectively. For fiscal 2001, foreign operations represented approximately 5.6%, 6.2% and
5.9% of total net sales to unaffiliated customers, total income from operations and total identifiable assets,
respectively. For fiscal 2000, foreign operations represented approximately 5.1%, 19.7% and 5.9% of total net
sales to unaffiliated customers, total income from operations and total identifiable assets, respectively. As of
September 30, 2002, 2001 and 2000, the Company had foreign long-lived assets of $33,795,000, $34,578,000,
and $33,756,000, respectively.
The Company evaluates performance and allocates resources based, in part, on profit or loss from
operations before income taxes, interest and other items. The accounting policies of the reportable segments
are the same as those described in the Summary of Significant Accounting Policies. Intersegment sales are
accounted for at prices that approximate market prices. Intercompany profit is eliminated at the consolidated
level. For segment reporting purposes, the Company's equity in income (loss) from its unconsolidated joint
venture, as well as the Company's investment in the joint venture, are included in the results for the
paperboard segment.
Following is a tabulation of business segment information for each of the past three fiscal years (in thousands):
 |
Years Ended September 30, |
 |
 |
| |
|
2002 |
|
2001 |
|
2000 |
 |
 |
 |
 |
| Net sales (aggregate): |
| Packaging Products |
$ 790,210 |
$ 806,107 |
$ 797,399 |
| Merchandising Displays and Corrugated Packaging |
290,133 |
263,395 |
238,822 |
| Paperboard |
516,181 |
524,551 |
588,489 |
 |
 |
 |
 |
| Total |
$1,596,524 |
$1,594,053 |
$1,624,710 |
 |
 |
 |
 |
| Less net sales (intersegment): |
| Packaging Products |
$ 3,297 |
$ 3,474 |
$ 5,294 |
| Merchandising Displays and Corrugated Packaging |
5,062 |
5,615 |
5,334 |
| Paperboard |
151,618 |
143,332 |
150,794 |
 |
 |
 |
 |
| Total |
$ 159,977 |
$ 152,421 |
$ 161,422 |
 |
 |
 |
 |
| Net sales (unaffiliated customers): |
| Packaging Products |
$ 786,913 |
$ 802,633 |
$ 792,105 |
| Merchandising Displays and Corrugated Packaging |
285,071 |
257,780 |
233,488 |
| Paperboard |
364,563 |
381,219 |
437,695 |
 |
 |
 |
 |
| Total |
$1,436,547 |
$1,441,632 |
$1,463,288 |
 |
 |
 |
 |
| Segment income: |
| Packaging Products |
$ 50,488 |
$ 48,074 |
$ 39,724 |
| Merchandising Displays and Corrugated Packaging |
32,813 |
30,246 |
27,629 |
| Paperboard |
24,093 |
41,633 |
51,380 |
 |
 |
 |
 |
| |
107,394 |
119,953 |
118,733 |
| Goodwill amortization |
--- |
(8,569) |
(9,069) |
| Plant closing and other costs |
(18,237) |
(16,893) |
(65,630) |
| Other non-allocated expenses |
(6,425) |
(5,406) |
(8,243) |
| Interest expense |
(26,399) |
(35,042) |
(35,575) |
| Interest and other income |
456 |
530 |
418 |
| Minority interest in consolidated subsidiary |
(2,971) |
(2,439) |
(4,980) |
 |
 |
 |
 |
| Income (loss) before income taxes |
$ 53,818 |
$ 52,134 |
$ (4,346) |
 |
 |
 |
 |
| Identifiable assets: |
| Packaging Products |
$ 419,692 |
$ 423,041 |
$ 429,422 |
| Merchandising Displays and Corrugated Packaging |
152,503 |
132,122 |
130,126 |
| Paperboard |
566,895 |
582,364 |
585,985 |
| Corporate |
34,643 |
26,886 |
13,430 |
 |
 |
 |
 |
| Total |
$1,173,733 |
$1,164,413 |
$1,158,963 |
 |
 |
 |
 |
| Goodwill |
| Packaging Products |
$ 28,489 |
$ 28,489 |
$ 29,923 |
| Merchandising Displays and Corrugated Packaging |
27,974 |
19,001 |
20,426 |
| Paperboard |
203,958 |
212,170 |
218,177 |
 |
 |
 |
 |
| Total |
$ 260,421 |
$ 259,660 |
$ 268,526 |
 |
 |
 |
 |
| Depreciation and amortization (excluding goodwill): |
| Packaging Products |
$ 29,897 |
$ 28,819 |
$ 29,868 |
| Merchandising Displays and Corrugated Packaging |
9,716 |
8,658 |
7,702 |
| Paperboard |
29,756 |
28,627 |
27,246 |
| Corporate |
3,152 |
2,920 |
3,176 |
 |
 |
 |
 |
| Total |
$ 72,521 |
$ 69,024 |
$ 67,992 |
 |
 |
 |
 |
| Goodwill Amortization: |
| Packaging Products |
$ --- |
$ 1,138 |
$ 1,537 |
| Merchandising Displays and Corrugated Packaging |
--- |
1,425 |
1,425 |
| Paperboard |
--- |
6,006 |
6,107 |
 |
 |
 |
 |
| Total |
$ --- |
$ 8,569 |
$ 9,069 |
 |
 |
 |
 |
| Capital expenditures: |
| Packaging Products |
$ 34,443 |
$ 33,983 |
$ 48,094 |
| Merchandising Displays and Corrugated Packaging |
11,955 |
10,097 |
14,238 |
| Paperboard |
24,805 |
26,784 |
29,815 |
| Corporate |
6,437 |
1,697 |
2,493 |
 |
 |
 |
 |
| Total |
$ 77,640 |
$ 72,561 |
$ 94,640 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
The changes in the carrying amount of goodwill for the year ended September 20, 2002 are as follows (in
thousands):
| |
|
Packaging |
|
Merch. Displays and Corr. Pkg |
|
Paperboard |
|
Total |
|
 |
 |
 |
 |
 |
| Balance as of September 30, 2001 |
$28,489 |
$19,001 |
$212,170 |
$259,660 |
| Goodwill acquired |
--- |
8,973 |
--- |
8,973 |
| Impairment losses |
--- |
--- |
(8,212) |
(8,212) |
 |
 |
 |
 |
 |
| Balance as of September 30, 2002 |
$28,489 |
$27,974 |
$203,958 |
$260,421 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
The Company tested the goodwill associated with each of its divisions for impairment during fiscal 2002
in accordance with the adoption of Statement of Financial Accounting Standards No. 142, "Goodwill and
Other Intangible Assets." Due to an increase in competition and lower demand for laminated paperboard
products, operating profit and cash flows for the division were lower than expected during the first and second
quarters of fiscal 2002. As a result, the earnings forecast for the next five years was revised and it was
determined that $8,212,000 of goodwill associated with the laminated paperboard products was impaired. As a
result, an expense of $5,844,000 net of tax, or $0.17 per diluted share, was recognized as the cumulative effect
of a change in accounting principle associated with the paperboard segment. The fair value of the reporting
unit was estimated using the expected present value of future cash flows.
Note 12. Financial Results by Quarter (Unaudited)
| 2002 |
|
First Quarter(a) |
|
Second Quarter |
|
Third Quarter |
|
Fourth Quarter |
|
 |
 |
 |
 |
 |
| |
(In thousands, except per share data) |
| Net sales |
$350,567 |
$348,119 |
$357,142 |
$380,719 |
| Gross profit |
75,682 |
70,711 |
74,981 |
69,649 |
| Plant closing and other costs |
--- |
--- |
9,681 |
8,556 |
Income before cumulative effect of a change in accounting principle |
12,199 |
11,584 |
5,471 |
3,216 |
| Net income |
6,355 |
11,584 |
5,471 |
3,216 |
Basic earnings per share before cumulative effect of a change in accounting principle |
0.36 |
0.34 |
0.16 |
0.09 |
Diluted earnings per share before cumulative effect of a change in accounting principle |
0.36 |
0.34 |
0.16 |
0.09 |
| 2001 |
|
First Quarter(b) |
|
Second Quarter |
|
Third Quarter |
|
Fourth Quarter |
|
 |
 |
 |
 |
 |
| Net sales |
$345,169 |
$367,410 |
$357,065 |
$371,988 |
| Gross profit |
64,006 |
72,369 |
75,167 |
78,929 |
| Plant closing and other costs |
1,865 |
3,175 |
2,523 |
9,330 |
Income before cumulative effect of a change in accounting principle |
4,505 |
7,318 |
9,120 |
9,294 |
| Net income |
4,791 |
7,318 |
9,120 |
9,294 |
Basic earnings per share before cumulative effect of a change in accounting principle |
0.13 |
0.22 |
0.27 |
0.28 |
Diluted earnings per share before cumulative effect of a change in accounting principle |
0.13 |
0.22 |
0.27 |
0.28 |
| 2000 |
|
First Quarter |
|
Second Quarter |
|
Third Quarter |
|
Fourth Quarter |
|
 |
 |
 |
 |
 |
| Net sales |
$346,821 |
$369,940 |
$370,545 |
$375,982 |
| Gross profit |
70,422 |
71,476 |
67,867 |
71,641 |
| Plant closing and other costs |
2,474 |
52,725 |
4,876 |
5,555 |
| Net income (loss) |
8,610 |
(33,256) |
2,605 |
6,125 |
| Basic earnings (loss) per share |
0.25 |
(0.96) |
0.08 |
0.18 |
| Diluted earnings (loss) per share |
0.24 |
(0.96) |
0.07 |
0.18 |
| (a) |
|
Net income includes expense of $5,844,000 net of tax, or $0.17 per diluted share, for the cumulative
effect of a change in accounting principle from a goodwill write-off due to the adoption of Statement of
Financial Accounting Standards No. 142, "Goodwill and Other Intangible Assets." |
| (b) |
|
Net income includes income of $286,000, net of tax, or $0.01 per diluted share, for the cumulative
effect of a change in accounting principle from the adoption of Statement of Financial Accounting Standards
No. 133, "Accounting for Derivative Instruments and Hedging Activities," as amended. |
During fiscal 2002, the Company determined that certain fringe expenses previously classified in selling,
general and administrative expenses actually related to indirect labor and should more appropriately be
classified as cost of goods sold. As a result, quarterly gross profit numbers have been restated to reflect the
change. These reclassifications resulted in a decrease in gross profit of $6,710,000, $6,360,000 and $7,045,000
during fiscal 2002, 2001 and 2000, respectively. There was no impact on net income (loss) as a result of this
reclassification.
The interim earnings (loss) per common and common equivalent share amounts were computed as if
each quarter was a discrete period. As a result, the sum of the basic and diluted earnings (loss) per share by
quarter will not necessarily total the annual basic and diluted earnings (loss) per share.
|
 |
 |