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During 2000, ICPG continued its growth and expansion to
better serve customers in both the industrial and consumer product
markets. Early in the year, work began on an upgraded tube and core
production facility at our Taylors, SC site. This
new plant began production at year-end and is one of the largest
and most modern operations serving the synthetic fiber and yarn
markets in the U.S. Further growth for the year in the industrial
packaging market came from establishing new remote warehouse locations
for the Protect-A-Board edge protector product line. We now have
six customer-focused warehouses located in Chicago, IL; Columbus,
OH; Denver, CO; Kernersville, NC; Memphis TN and Phoenix, AZ.
Production increased at the New Smyrna Beach, FL plastics plant
by 40 percent as a result of implementing a 7-day, 24-hour work
schedule. Work was begun near the end of the year on doubling the
capacity of this operation to meet increasing customer demand for
printed plastic caulk tubes. This new capacity is expected to be
fully operational by the end of first quarter 2001.
The
acquisition of Arrow Paper Products in Saginaw, MI was completed
in the fourth quarter of 2000 and was consistent with the strategy
of geographical expansion to better service multi-plant customers.
Equally important, this acquisition provided a number of new product
lines to Caraustar including tubes for window shades, tubes
for winding consumer rolls of film and products for unique automotive
applications.
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In
the third quarter of 2000, work began on a new composite can plant
located in Stevens Point, WI. This plant is being equipped with
some of the latest technology for composite can manufacturing and
will produce packaging for powdered beverages, snack foods and other
food products. Start-up of this facility is scheduled for early
in 2001.
Significant research and development provide new and improved products
to meet important customer needs, such as the development of new
surface finishes for high-grade film applications and enhanced yarn
carrier configurations for improved productivity at customer operations.
Caraustar continues to be the leading producer of carpet cores
in the U.S. Early in the 1970s, Caraustar introduced a
convolute-wound core known as Konva-Kore at the Dalton, GA plant,
which is still considered the product of choice for winding carpet
in the growing carpet industry in north Georgia.
Today, the ICPG includes 43 operations, made up of 31 tube and
core locations, 3 composite container locations, 2 injection molded
plastic product operations, 5 Protect-A-Board manufacturing sites,
one adhesive operation and one transportation facility. As the second
largest manufacturer of tubes, cores and composite containers in
North America, plans for the future include new market penetration
through the development of new products and maintaining low-cost
manufacturing centers to ensure the future success of Caraustar
and our customers.

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