Results of Operations Net Sales:
In
2000, the Company's sales totaled $6.6 billion. Revenues from
sales of engines were 52 percent of the Company's net sales
in 2000, with engine revenues 5 percent lower than in 1999
and flat compared to 1998. The Company shipped 421,800 engines
in 2000, compared to 426,100 engines in 1999 and 403,300 in
1998 as follows:
Unit Shipments
|
2000 |
1999 |
1998 |
|
Midrange
engine |
318,200 |
298,400 |
287,400 |
Heavy-duty
engines |
91,900 |
117,900 |
106,100 |
High-horsepower
engines |
11,700 |
9,800 |
9,800 |
|
|
421,800 |
426,100 |
403,300
|
Revenues from non-engine products, which were
48 percent of net sales in 2000, were 5 percent higher than
in 1999 and 11 percent higher than in 1998. The major increases
within non-engine revenues were achieved in parts sales, company-owned
distributors and the Holset turbocharger operations. Sales
of the remaining non-engine products, in the aggregate, were
essentially level with 1999.
The Company's net sales for each of its key
segments during the last three years were:
$ Millions |
2000 |
1999 |
1998 |
|
Automotive
markets |
$2,936 |
$3,203 |
$2,928 |
Industrial
markets |
1,114 |
1,022 |
1,054 |
Engine
Business |
4,050 |
4,225 |
3,982 |
Power
Generation Business |
1,395 |
1,356 |
1,230
|
Filtration
Business and Other |
1,152 |
1,058 |
1,054 |
|
|
$6,597 |
$6,639 |
$6,266 |
Cummins' Engine Business, the Company's largest business
segment, produces engines and parts for sale to customers
in both automotive and industrial markets. Engine Business
customers are serviced through the Company's worldwide distributor
network. The engines are used in trucks of all sizes, buses
and recreational vehicles, as well as a variety of industrial
applications including construction, mining, agriculture,
marine, rail and military. Engine Business revenues were $4.0
billion in 2000, a 4 percent decrease from 1999 and a 2 percent
increase over 1998. The 2000 discussion and analysis of results
has been aligned to reflect the organization structure of
the Engine Business in addressing its markets.
Sales of $2.1 billion in the bus and truck markets were 13
percent lower than in 1999 and 5 percent lower than in 1998.
In 2000, heavy-duty truck engine revenues of $1.4 billion
were 19 percent lower than 1999 and 7 percent lower than 1998,
reflecting the downturn in the North American heavy-duty truck
market, where shipments were down 35 percent from 1999. This
was partially offset by increases in international heavy-duty
markets, where shipments increased 34 percent from 1999.
Medium-duty truck and bus engine revenues of $662 million
were 4 percent higher than in 1999 and flat compared to 1998.
In 2000, medium-duty truck engine volumes were 5 percent lower
than in 1999 and reflect a 29 percent decline in North American
volumes. This decline was partially offset by a 14 percent
shipment increase in international medium-duty truck markets.
Bus engine shipments were 41 percent higher than in 1999.
Sales of $830 million in the light commercial vehicle market
were 7 percent higher than in 1999 and 16 percent higher than
in 1998, reflecting an increase in engine shipments from 1999.
Record unit shipments in 2000 to Daimler-Chrysler for the
Dodge Ram pickup, while including a sharp downturn in the
fourth quarter, were 16 percent higher than in 1999 for the
full year.
Sales of $873 million to the construction, agriculture and
marine markets were 4 percent higher than in 1999 and 3 percent
higher than in 1998. In 2000, shipments were 4 percent higher
than in 1999, driven by increases in the construction and
marine markets. Shipment declines in North America were more
than offset by increases in international markets.
Sales of $241 million to the high horsepower/mining market
were 32 percent higher than in 1999 and 16 percent higher
than in 1998. Engine shipments were 36 percent higher than
in 1999, with higher demand in international markets accounting
for much of the increase.
Revenues of $1.4 billion in 2000 for the Power Generation
Business were 3 percent higher than in 1999 and 13 percent
higher than in 1998. Sales of the Company's generator sets
in 2000 were flat compared to 1999. Engine sales to generator
set assemblers were up 17 percent from the prior year. Alternator
sales decreased 7 percent as compared to 1999. Sales of small
generator sets for recreational vehicles and other consumer
applications were flat compared to last year.
Sales of $1.2 billion in 2000 for the Filtration Business
and Other were 9 percent higher than in 1999 and 1998. In
2000, Fleetguard/Nelson revenues increased 2 percent, but
reflected a drop in demand for OEM truck and construction
equipment products as well as reduced sales to consumer-oriented
small engine and equipment manufacturers. International distributor
sales included in this segment increased 13 percent from 1999,
while sales of Holset turbochargers increased 26 percent as
compared to a year ago.
Net sales by marketing territory for each of the last three
years were:
$ Millions |
2000 |
1999 |
1998 |
|
United
States |
$3,775 |
$4,064 |
$3,595 |
Asia/Australia |
905 |
818 |
806 |
Europe/CIS |
860 |
800 |
791 |
Mexico/Latin
America |
451 |
375 |
468
|
Canada |
418 |
473 |
459 |
Africa/Middle East |
188 |
109 |
147 |
|
|
$6,597 |
$6,639 |
$6,266 |
In total, international markets accounted for 43 percent
of the Company's revenues in 2000. Europe and the CIS, representing
13 percent of the Company's sales in 2000, were 8 percent
higher than in 1999 and 9 percent higher than in 1998. Sales
to Canada, representing 6 percent of sales in 2000, were 12
percent lower than in 1999. Asian and Australian markets,
in total, represented 14 percent of the Company's sales in
2000, with increases in sales to Asia from 1999. In Asia,
sales to Southeast Asia increased 14 percent, sales to Korea
increased 23 percent, sales to China increased 25 percent
and sales to Japan and India were slightly higher than 1999
levels. Business in Mexico and Latin America, representing
7 percent of sales in 2000, was 20 percent higher than in
1999. Sales to Africa/Middle East, representing 3 percent
of sales in 2000, increased 72 percent from 1999.
Gross Margin:
The Company's gross margin percentage was 19.1 percent in
2000, 21.4 percent in 1999 and 21.4 percent in 1998, excluding
the special charges recorded for product coverage and inventory
write-downs in 1998. The gross margin percent in 1998 including
the special charges was 19.9 percent. Gross margins in 2000
were impacted by lower cost absorption in the Company's heavy-duty
plants, changes in product mix, foreign exchange and higher
product coverage costs. Product coverage costs were 4.2 percent
of net sales in 2000, compared to 3.7 percent in 1999, and
3.3 percent in 1998, excluding the special charges. Including
special charges, product coverage costs were 4.5 percent of
net sales in 1998.
Operating Expenses:
Selling and administrative expenses were 11.8 percent of
net sales in 2000, compared to 11.8 percent in 1999 and 12.5
percent in 1998.
Research and engineering expenses were 3.7 percent of net
sales in 2000, compared to 3.7 percent in 1999 and 4.1 percent
in 1998.
The Company's income from joint ventures and alliances was
$9 million in 2000, compared to losses of $28 million in 1999
and losses of $30 million in 1998. This improvement resulted
from the dissolution of the WŠrtsilŠ joint venture at the
end of 1999.
In the past three years, Cummins has recorded restructuring
and other charges to reflect business improvement initiatives
committed to by the Company's management.
As disclosed in Note 4 to the Consolidated Financial Statements,
the Company recorded charges of $160 million ($103 million
after tax, or $2.71 per share) reflecting restructuring actions,
asset impairments and other activities largely focused in
the Engine Business. These actions are taken in response to
the downturn in the North American heavy-duty truck market
and related conditions. The charges include $42 million attributable
to employee severance actions, $72 million for impairment
of equipment and other assets, $30 million for impairment
of software developed for internal use where the programs
were cancelled prior to implementation and $16 million associated
with exit costs to close or consolidate a number of smaller
business operations. Of the $160 million charge, $131 million
was assigned to the Engine Business, $19 million to the Power
Generation Business and $10 million to the Filtration Business
and Other.
Workforce reduction actions included overall cutbacks in
staffing levels plus the impacts of closing and consolidating
operations. Restructuring charges for workforce reductions
included the severance costs and related benefits of terminating
600 salaried employees and 830 hourly employees. Costs for
workforce reductions were based on amounts pursuant to benefit
programs or statutory requirements of the affected operations.
The asset impairment loss of $72 million was calculated in
accordance with the provisions of SFAS 121. Asset impairment
of equipment from discontinuing operations was primarily for
engine assembly and fuel system manufacturing equipment to
be disposed of upon the closure or consolidation of production
operations.The asset impairment charge included a write-down
of $38 million for manufacturing equipment that will continue
to be used for approximately two years. Depreciation will
continue on these assets over that period of time. The expected
recovery value of equipment to be disposed of was based on
estimated salvage value and was excluded from the write-down.
The charge also included $11 million for equipment available
for disposal, $6 million for properties available for disposal,
$10 million for investments and $7 million for intangibles
and minority interest positions related to divesting smaller
operations and investments. The carrying value of assets held
for disposal and the effect from suspending depreciation on
such assets is immaterial.
The asset impairment charge of $30 million consisted of capitalized
software-in-process being developed for internal use. The
charge was related to manufacturing, financial and administrative
information technology programs cancelled during program development
and prior to implementation.
Exit costs of $16 million to close or consolidate a number
of small businesses and operations included $6 million for
equipment removal costs, $5 million to satisfy contractual
obligations and $5 million for other exit costs. As the restructuring
actions consist primarily of the closing or consolidation
of smaller operations, the Company does not expect these actions
to have a material effect on future revenues.
Approximately $73 million, primarily related to the write-down
of impaired equipment and software and employee severance
payments, has been charged to the restructuring liabilities
as of December 31, 2000. Of the total charges associated with
the restructuring activities, cash outlays will approximate
$54 million. The actions will be completed in 2001 and 2002
with the majority of the cash outlays in 2001. The associated
annual savings are estimated at $55 million upon completion
of the actions.
In December 1999, the Company recorded a charge of $60 million
in connection with the dissolution of the Cummins WŠrtsilŠ
joint venture. The joint venture termination was effective
December 31, 1999, with the Company taking over the operations
and assets of the product line manufactured in Daventry, England.
The Company recorded charges in 1998 totaling $125 million,
comprised of $100 million of costs associated with the Company's
plan to restructure, consolidate and exit certain business
activities and $25 million for a civil penalty resulting from
an agreement reached with the U.S. Environmental Protection
Agency (EPA) and the Department of Justice regarding diesel
engine emissions. In addition, the Company recorded special
charges of $14 million for inventory write-downs associated
with restructuring actions.
The Company is concluding the restructuring plan implemented
in the third quarter of 1998. In the third quarter of 2000,
the Company reversed excess accruals from 1998 of $7 million
and recorded $7 million of charges related to new actions
committed to during the quarter. Inclusive of the third quarter
action, as of December 31, 2000, approximately $127 million
has been charged against the liabilities associated with these
actions. The Company funded the restructuring actions using
cash generated from operations. The remaining actions to be
completed consist primarily of the payment of severance commitments
to terminated employees in early 2001 and the final EPA payment
to be made in July 2001.
Other:
Interest expense of $86 million was $11 million higher than
in 1999 and $15 million higher than in 1998. Higher borrowing
levels in 2000 accounted for the increase from 1999. Increased
borrowings and lower capitalization of interest accounted
for the increase as compared to 1998. As disclosed in Note
5 to the Consolidated Financial Statements, other income and
expense went from $8 million of expense in 1999 to $1 million
of income in 2000, primarily due to non-recurring transactions
recorded in both years.
Provision for Income Taxes:
The Company's income tax provision in 2000 was a benefit
of $19 million, combining an effective tax rate of 23 percent
from operations and an effective tax rate of 35 percent from
special charges. The effective tax rate from operations in
2000 reflected reduced taxes on export sales and research
tax credits. In 1999, the Company's tax provision was $55
million, reflecting an effective tax rate of 25 percent. In
1998, the Company's tax provision was $4 million, with the
tax benefits from export sales and the research credit more
than offset by the unfavorable tax effects of nondeductible
losses in foreign joint ventures and nondeductible EPA penalty
and goodwill amortization.
Minority Interest:
Minority interest in net earnings of consolidated entities
was $14 million in 2000, an increase of $8 million from 1999
and an increase of $3 million from 1998. The increase from
1999 was primarily due to higher earnings attributable to
minority partners of Cummins India Limited and improved performance
of the joint venture with Scania.
Cash Flow and Financial Condition Key elements of cash flows
were:
$ Millions |
2000 |
1999 |
1998 |
|
Net
cash provided by operating activities |
$388 |
$307 |
$271 |
Net
cash used in investing activities |
(312) |
(166
) |
(752
) |
Net
cash (used in) provided by financing activities |
(86) |
(105
) |
471 |
Effect
of exchange rate changes on cash |
(2) |
- |
(1 )
|
|
Net
change in cash |
$
(12) |
$
36 |
$
(11 ) |
During 2000, net cash provided from operating activities
was $388 million, reflecting the Company's decline in net
earnings and the non-cash effect of depreciation and amortization,
reduced by increases in working capital. As disclosed in Note
1 to the Consolidated Financial Statements, the Company sold
receivables in 2000 in a securitization program, which yielded
proceeds of $219 million. The Company is funding the cash
requirements for restructuring actions using cash generated
from operations with the majority of the cash requirement
expected to occur in 2001. Net cash used in investing activities
in 2000 was $312 million and included planned capital expenditures
of $228 million. Capital expenditures were $215 million in
1999 and $271 million in 1998. The higher level of net cash
requirements in 1998 was due primarily to the acquisition
of Nelson. Acquisitions in 2000 included the South Africa
distributorship and the purchase of assets from the dissolution
of the WŠrtsilŠ joint venture. Investments in joint ventures
and alliances in 2000 of $53 million reflected the net effect
of capital contributions and cash generated by certain joint
ventures.
Net cash used in financing activities was $86 million in
2000. This cash was used for dividend payments, repurchases
of the Company's stock and payments on borrowings. As disclosed
in Note 7 to the Consolidated Financial Statements, the Company
issued $765 million face amount of notes and debentures in
1998 under a $1 billion registration statement filed with
the Securities and Exchange Commission in December 1997. The
net proceeds were used to finance the acquisition of Nelson
and to pay down other indebtedness outstanding at December
31, 1997. Based on the Company's projected cash flows from
operations and existing credit facilities, management believes
that sufficient liquidity is available to meet anticipated
capital and dividend requirements in the foreseeable future.
Legal/Environmental Matters:
The Company and its subsidiaries are defendants in a number
of pending legal actions that arise in the normal course of
business, including environmental claims and actions related
to use and performance of the Company's products. Such matters
are more fully described in Note 17 to the Consolidated Financial
Statements. In the event the Company is determined to be liable
for damages in connection with such actions or proceedings,
the unreserved portion of such liability is not expected to
have a material adverse effect on the Company's results of
operations, cash flows or financial condition.
Market Risk:
The Company is exposed to financial risk resulting from volatility
in foreign exchange rates, interest rates and commodity prices.
This risk is closely monitored and managed through the use
of derivative contracts. As clearly stated in the Company's
policies and procedures, financial derivatives are used expressly
for hedging purposes, and under no circumstances are they
used for speculating or for trading. Transactions are entered
into only with banking institutions with strong credit ratings,
and thus the credit risk associated with these contracts is
considered immaterial. Hedging program results and status
are reported to senior management on a monthly and quarterly
basis.
The following section describes the Company's risk exposures
and provides results of sensitivity analyses performed on
December 31, 2000. The sensitivity tests assumed instantaneous,
parallel shifts in foreign currency exchange rates, commodity
prices and interest rate yield curves.
A. Foreign Exchange Rates
Due to its international business presence, the Company transacts
extensively in foreign currencies. As a result, corporate
earnings experience some volatility related to movements in
exchange rates. In order to exploit the benefits of global
diversification and naturally offsetting currency positions,
foreign exchange balance sheet exposures are aggregated and
hedged at the corporate level through the use of foreign exchange
forward contracts. The objective of the foreign exchange hedging
program is to reduce earnings volatility resulting from the
translation of net foreign exchange balance sheet positions.
A hypothetical, instantaneous, 10 percent adverse movement
in the foreign currency exchange rates would decrease earnings
by approximately $4 million in the current reporting period.
The sensitivity analysis ignores the impact of foreign exchange
movements on Cummins' competitive position as well as the
remoteness of the likelihood that all foreign currencies will
move in tandem against the U.S. dollar. The analysis also
ignores the offsetting impact on income of the revaluation
of the underlying balance sheet exposures.
B. Interest Rates
The Company currently has in place three interest rate swaps
that effectively convert fixed-rate debt into floating-rate
debt. The objective of the swaps is to more efficiently balance
borrowing costs and interest rate risk. A sensitivity analysis
assumed a hypothetical, instantaneous, 100 basis-point parallel
increase in the floating interest rate yield curve, after
which rates remained fixed at the new, higher level for a
one-year period. This change in yield curve would correspond
to a $4 million increase in interest expense for the one-year
period. This sensitivity analysis does not account for the
change in the Company's competitive environment indirectly
related to changes in interest rates and the potential managerial
action taken in response to these changes.
C. Commodity Prices
The Company is exposed to fluctuation in commodity prices
through the purchase of raw materials as well as contractual
agreements with component suppliers. Given the historically
volatile nature of commodity prices, this exposure can significantly
impact product costs. The Company uses commodity swap agreements
to partially hedge exposures to changes in copper and aluminum
prices. Given a hypothetical, instantaneous, 10 percent depreciation
of the underlying commodity price, with prices then remaining
fixed for a 12-month period, the Company would experience
a loss of approximately $1 million for the annual reporting
period. This amount excludes the offsetting impact of decreases
in commodity costs.
Forward-looking Statements
This Management's Discussion and Analysis of Results of Operations
and Financial Condition, other sections of this Annual Report
and the Company's press releases, teleconferences and other
external communications contain forward-looking statements
that are based on current expectations, estimates and projections
about the industries in which Cummins operates and management's
beliefs and assumptions. Words, such as "expects," "anticipates,"
"intends," "plans," "believes," "seeks," "estimates," variations
of such words and similar expressions are intended to identify
such forward-looking statements. These statements are not
guarantees of future performance and involve certain risks,
uncertainties and assumptions ("Future Factors") which are
difficult to predict. Therefore, actual outcomes and results
may differ materially from what is expressed or forecasted
in such forward-looking statements. Cummins undertakes no
obligation to update publicly any forward-looking statements,
whether as a result of new information, future events or otherwise.
Future Factors include increasing price and product competition
by foreign and domestic competitors, including new entrants;
rapid technological developments and changes; the ability
to continue to introduce competitive new products on a timely,
cost-effective basis; the mix of products; the achievement
of lower costs and expenses; domestic and foreign governmental
and public policy changes, including environmental regulations;
protection and validity of patent and other intellectual property
rights; reliance on large customers; technological, implementation
and cost/financial risks in increasing use of large, multi-year
contracts; the cyclical nature of Cummins' business; the outcome
of pending and future litigation and governmental proceedings;
and continued availability of financing, financial instruments
and financial resources in the amounts, at the times and on
the terms required to support Cummins' future business.
These are representative of the Future Factors that could
affect the outcome of the forward-looking statements. In addition,
such statements could be affected by general industry and
market conditions and growth rates, general domestic and international
economic conditions, including interest rate and currency
exchange rate fluctuations, and other Future Factors.
|